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INSTALLATION INSTRUCTIONS FOR

PACKAGE HEAT PUMP OR PACKAGE COOLING UNIT

HEAT PUMP/ELECTRIC COOLING SAFETY

Recognize this symbol as a safety precaution.

Please adhere to the following warnings and cautions when installing, adjusting, altering, servicing or operating this unit.

Recognize Safety Symbols, Words and Labels

The following symbols and labels are used throughout this manual to 
indicate immediate or potential hazards.It is the owner’s 
responsibility to read and comply with all safety information and 
instructions accompanying these symbols. Failure to heed safety 
information increases the risk of serious personal injury or death, 
property damage and/or product damage.

Table of Contents

HEAT PUMP/ELECTRIC COOLING SAFETY...............................1

INSTALLATION REQUIREMENTS ................................................2

Tools and Parts ............................................................................2
Location Requirements ................................................................2
Ductwork Requirements ..............................................................4
Electrical Requirements ...............................................................4

INSTALLATION INSTRUCTIONS ..................................................4

Inspect Shipment .........................................................................4
Place Heat Pump or Air Conditioning Unit in Final Location.......5
Connect Condensate Drain .........................................................5
Install Ductwork............................................................................5
Filters ............................................................................................5
Electric Heat Installation and Adjustment....................................6
Make Electrical Connections .......................................................6
Complete Installation ...................................................................7

SEQUENCE OF OPERATION ........................................................7

Start-up Procedure—Cooling Cycle ............................................7
Start-up Procedure—Heat Pump ................................................8
Final System Checks....................................................................8
Explanation and Guidance—Heat Pump.....................................8
Defrost Cycle................................................................................9
System Troubleshooting ............................................................10
Circulating Air Blower.................................................................11
Blower Performance Data ..........................................................12

CHARGE VERIFICATION .............................................................14

SYSTEM MAINTENANCE ............................................................16

TROUBLESHOOTING ..................................................................17

ASSISTANCE OR SERVICE .........................................................20

Accessories ................................................................................20

WPIO-362

Tradewinds Distributing Company, LLC

14610 Breakers Drive

Jacksonville, FL 32258

Whirlpool Gold

®

 Models  

WGPH45**AM, WPC45**AM

ATTENTION INSTALLATION PERSONNEL

Prior to installation, thoroughly familiarize yourself with this installation manual. Observe all safety warnings.
During installation or repair, caution is to be observed.
It is your responsibility to install the product safely and to educate the customer on its safe use.

Placeho

for Ba
Code

Goodman 1

Hazards or unsafe practices could result in property
damage, product damage, severe personal injury or death. 

Hazards or unsafe practices may result in property
damage, product damage, personal injury or death. 

WARNING

CAUTION

Goodman 9

Hazards or unsafe practices may result in property
or product damage. 

CAUTION

Summary of Contents for Gold WGPH45**AM

Page 1: ...ectric Heat Installation and Adjustment 6 Make Electrical Connections 6 Complete Installation 7 SEQUENCE OF OPERATION 7 Start up Procedure Cooling Cycle 7 Start up Procedure Heat Pump 8 Final System Checks 8 Explanation and Guidance Heat Pump 8 Defrost Cycle 9 System Troubleshooting 10 Circulating Air Blower 11 Blower Performance Data 12 CHARGE VERIFICATION 14 SYSTEM MAINTENANCE 16 TROUBLESHOOTING...

Page 2: ...e unit be placed so that the condenser air discharge does not blow toward windows less than 25 ft 7 6 m away Heat pumps require special location consideration in areas of heavy snow accumulation and or areas with prolonged continuous subfreezing temperatures Heat pump unit bases have holes under the outdoor coil to permit drainage of defrost water accumulation The unit must be situated to allow fr...

Page 3: ...g and general roofing material are furnished by the contractor Curbing must be installed in compliance with the National Roofing Contractors Association Manual Construct ductwork using current industry guidelines The ductwork must be placed into the roof curb before mounting the package unit Minimum Clearances The unit is designed to be located outside the building with an unobstructed condenser a...

Page 4: ... outdoor use Use copper conductors only All field wiring must be done in accordance with National Electrical Code requirements applicable requirements of UL or local codes where applicable Electrical wiring disconnect means and over current protection are to be supplied by the installer Refer to the rating plate for the maximum over current protection minimum service ampacity and operating voltage...

Page 5: ... and must be supplied and installed in the return duct system by the installer A field installed filter grille is recommended for easy and convenient access to the filters for periodic inspection and cleaning Filters must have adequate face area for the rated quantity of the unit See the Air Delivery Table for the recommended filter size Air Delivery Table Goodman 109 To prevent property damage th...

Page 6: ... of larger size than indicated could result in extensive damage to the equipment The manufacturer bears no responsibility for damage caused to equipment as result of the use of larger than is recommended size protective devices All units have undergone a run test prior to packaging for shipment This equipment has been started at minimum rated voltage and checked for satisfactory operation Do not a...

Page 7: ...2 Dispose of recycle all packaging materials 3 Check the heat pump or condensing unit in its final location SEQUENCE OF OPERATION Start upProcedure CoolingCycle 1 Disconnect power 2 Turn the thermostat switch to Cool and the fan switch to Auto 3 Set the temperature setting to the highest setting 4 Verify that all of the registers are set to the normal open position 5 Turn on the electrical supply ...

Page 8: ...s free from excessive vibration 4 Check that the tubes and lines are not rubbing against each other or against the sheet metal surfaces or edges If contact is found correct the problem 5 Set the thermostat at the appropriate setting for cooling and heating or automatic changeover for normal use 6 Check that the owner is instructed on the unit operation filter servicing correct thermostat operation...

Page 9: ...d the unit s defrost cycle will be initiated provided the sensor remains closed When the sensor opens approximately 60 F 16ºC the defrost cycle is terminated and the timing period is reset If the defrost cycle is not terminated due to the sensor temperature a 10 minute override interrupts the unit s defrost period Circuit Board Suggested Field Testing Troubleshooting 1 Run the unit in the heating ...

Page 10: ...citor weak open or shorted Check for unit voltage at compressor Check and tighten all connections Wait at least 2 hours for overload to reset If still open replace the compressor At compressor terminals voltage must be within 10 of nameplate volts when unit is operating Check capacitor Replace if defective Low suction Cool compressor iced evaporator coil Low indoor airflow Increase speed of blower...

Page 11: ... be changed according to the electric heat size The ECM motor provides many features not available on the traditional PSC motor These features include Improved Efficiency Constant CFM Soft Start and Stop Improved Humidity Control ECM Motor Speed Adjustment Each ECM blower motor has been preprogrammed for operation at 4 distinct airflow levels when operating in Cooling Heat Pump mode or Electric He...

Page 12: ... 889 819 Watts 202 214 221 229 235 246 258 264 T4 T5 CFM 1 267 1 213 1 162 1 120 1 058 1 009 932 841 Watts 218 226 236 245 247 260 272 275 WPC4542AM T1 CFM 1 123 1 070 1 025 984 942 894 839 774 Watts 162 170 182 193 204 216 229 242 T2 T3 CFM 1 437 1 390 1 354 1 318 1 281 1 243 1 204 1 165 Watts 310 317 331 342 355 366 377 389 T4 T5 CFM 1 528 1 490 1 450 1 410 1 383 1 348 1 312 1 267 Watts 372 379 ...

Page 13: ... 1 700 B Plus 1 870 B Plus 1 870 A Minus 1 620 A Minus 1 620 A Normal 1 800 A Normal 1 800 A Plus 1 980 A Plus 1 980 WGPH4560AM Cooling HP Speed Adjust Tap CFM Electric Heat Adjust Tap CFM D Minus 1 260 D Minus 1 260 D Normal 1 400 D Normal 1 400 D Plus 1 540 D Plus 1 540 C Minus 1 440 C Minus 1 440 C Normal 1 600 C Normal 1 600 C Plus 1 760 C Plus 1 760 B Minus 1 620 B Minus 1 620 B Normal 1 800 ...

Page 14: ...n 800 CFM Output for DIP Switch Combinations 5 and 6 Cooling Heating Model Speed Tap Switch 5 Switch 6 Cooling HP CFM WGPH4543 A Off Off 1 800 B On Off 1 700 C Off On 1 400 F D On On 1 225 WGPH4549 A Off Off 1 800 B On Off 1 700 C Off On 1 400 D On On 1 225 F WGPH4560 A Off Off 2 000 F B On Off 1 800 C Off On 1 600 D On On 1 400 DIP Switch Settings for Single and 2 Stage Thermostats Model Switch 3...

Page 15: ...ithin limits Charge the unit on low stage 1 Purge the gauge lines 2 Connect the service gauge manifold to the access fittings Run the system for at least 10 minutes to allow the pressure to stabilize 3 Temporarily install a thermometer on the liquid small line near the liquid line access fitting with adequate contact and insulate for best possible reading 4 Check subcooling and superheat The 2 sta...

Page 16: ... The return air filter must always be clean and sufficient air volume must pass through the indoor coil to prevent excessive discharge pressure and high pressure cutout Outside Air Into Return Duct Do not introduce cold outside air into the return duct of a heat pump installation Do not allow air entering the indoor coil to drop below 65 F 18ºC Air below this temperature will cause low discharge p...

Page 17: ...V 208 TR C BK 1 R COMP CM BR 4 1 PLF BK Y S BK R 5 6 2 3 C R R O C W2 W1 G a t o t s m r e h T T2 T1 BU NOTE 2 PR L1 BU GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR W R R BK BK R Y BU BU R R DFT RVC LPS L 3 1 2 DC DFT DFT Y C R W2 O W1 Y1 G COM 4 5 6 PLF LVDR R R O O W2 HPS C If Used N G RVC See NOTE 4 SA If Used See NOTE 3 R Y BK BK BK OR OR W HPS Y BU BU BU BU Y Y LPS YCON OT2OT1 OTC O W W2 E W1 ...

Page 18: ...K R 5 6 2 3 C R R O C W2 W1 G Y1 a t o t s m r e h T T2 T1 BU NOTE 2 PR L1 BU GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR W R R BK BK R Y BU BU R R DFT RVC LPS L 3 1 2 DC DFT DFT Y C R W2 O W1 Y1 G COM 4 5 6 PLF LVDR R R O O W2 HPS C If Used N G RVC See NOTE 4 SA If Used See NOTE 3 R Y BK BK BK OR OR W HPS Y BU BU Y BU BU Y Y LPS SOL BU Y BU YCON S0L OT2OT1 OTC O W W2 E W1 R YCON C OMO W2 ED OU TD...

Page 19: ...A S T1 R L1 C NOTE 4 H F RCCF CM T2 C L2 Box H RCCF F C Y BR PR 2 24V 208 TR C BK 1 PR COMP CM BR BR PR 4 1 PLF PR BK Y S BK R BK 5 6 2 3 C R LVJB R BU BR W G Y R C W2 W1 G Y a t o t s m r e h T T2 T1 R BU NOTE 3 PR BU L1 GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR R R BK BK R C L G N 1 2 3 BU BU R G G G R EM G See NOTE 2 1 L 3 1 2 R W2 W1 Y G C 4 5 6 PLF EM 1 C See NOTE 2 If Used Thermostat N G 2...

Page 20: ...time phone number in your correspondence Accessories To order accessories contact your Whirlpool Home Cooling and Heating dealer WPIO 362 2010 All rights reserved Registered Trademark TM Trademark of Whirlpool U S A Manufactured under license by Tradewinds Distributing Company LLC Jacksonville Florida Warranty provided by manufacturer All other trademarks are owned by their respective companies 2 ...

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