Whirlpool AGB 356/WP Instructions For Installation, Use And Maintenance Manual Download Page 20

6 - INSTRUCTIONS FOR USE

6.7 Turning the appliance off in case of

breakdown

In case of breakdown, shut down the appliance as instructed in the
paragraph "Shutdown". In case of breakdown, close the connecting
cock of the unit. Disconnect the appliance from the power mains.

6.7.1 What to do in case of failure or prolonged period
of disuse

When the appliance is not to be used for a long time, clean thor-
oughly, close the gas cock and switch off any electric power.

In case of malfunctioning or failure, close the gas cock. In case of
malfunction, call the service centre.

6.8 Appliance care and frequency of maintenance

Attention! When cleaning, carefully avoid washing the
appliance with direct water jets or high-pressure
water! 

Cleaning must be performed when the appliance is cold. 

Thorough daily cleaning of the appliance, after disconnecting it, will
keep it in perfect working order and make it last longer. All steel
parts should be cleaned with water and a detergent, using a damp
cloth; do not use abrasive substances or corroding detergents.

Do not use steel wool, which could cause rust to form.

For the same reason, avoid touching the appliance with anything
made of iron. Do not clean with sandpaper and lubricating gel paper.

If absolutely necessary, you may use pumice powder.

If the appliance is extremely dirty, use a synthetic sponge (i.e.
Scotchbrite sponge).

After cleaning the appliance, rinse with clean water and wipe with a
clean cloth.

If the main burner needs cleaning, proceed as follows:

•  Remove the pan support, cover, rings and burner crown;

•  Clean burner parts with water, soap and a suitable tool, then

rinse and wipe;

•  When reassembling the parts, make sure you place them back in

the right position.

All maintenance and repair work must be carried out by authorized
technicians only.

Never clean the appliance with water jets or high-pres-
sure water!

The appliance must be checked at least once a year. For this reason,
a service agreement contract is recommended.

6.9 Recommendations for the treatment of 
stainless steel industrial kitchens

6.9.1 Useful information on stainless steel

Industrial kitchens are generally made of stainless steel having the
following material codes:

•  1.4016 or 1.4511 = magnetizable chromed steels

•  1.4301, 1.4401 and 1.4571 =  non-magnetizable chromed steels

Chromed steels have favourable thermo-technical characteristics. In
fact, they have less of a tendency to warp due to the effect of heat.

Chrome-nickel steels, instead, have good corrosion resistance features.

Stainless steel corrosion resistance is given by an inactive coat that
builds up on the surface by coming into contact with oxygen.

The oxygen in the air is already enough to build up the inactive coat
that allows automatic removal of anomalies and damage due to
mechanical actions. The inactive coat builds up or re-builds up faster
if the steel comes in contact with running water containing oxygen.

A more powerful effect is given by oxidative acids (nitric acid, oxalic
acid). These acids are used if the steel has undergone strong chemi-
cal stresses, hence generally losing its inactive coat.

The inactive layer can be chemically damaged or jeopardized by
reducing agents (oxygen consumption) if they come in contact with
the steel, concentrated or at high temperatures. These active sub-
stances include for instance:

•  saline and sulphurous substances

• chlorides 

(salts)

•  concentrated spices such as mustard, vinegar essences, soup

cubes, kitchen salt solutions, etc.

More damage can be caused by:

•  outside rust (i.e. from other components, tools or incipient rust)

•  iron particles (i.e. file dust)

•  contact with non-ferrous metals (element build up)

•  lack of oxygen (i.e. no air inlet, water lacking oxygen).

6.9.2 Warnings and advice for maintenance of stain-
less steel appliances

•  Stainless steel equipment surfaces must be kept clean and in

contact with air at all times. When not running, keep appliance
doors open so as to allow air to run through it.

•  Regularly remove calcium , grease, starch, and egg white

deposits where rust may build up if there is lack of air. Do not
use bleaching products or products containing chloride. Follow
all indications given by the company concerning special soaps
and cleaning methods to be used for the appliance. If no specific
cleaning recommendations are available, it is necessary, however,
to use detergents having a low chloride content.  
After cleaning, remove all soap residues with plenty of clean
water and thoroughly dry the surfaces.

•  Minimize contact of stainless steel with concentrated acids,

spices, salts, etc. Even acid vapours coming from cleaning the
tiles favour stainless steel corrosion.

•  IParticularly for pots and multiple appliances, it is not recom-

mended to load the cooking chamber only with food having a
high salt content.

It is preferable to cook different food together, i.e. fatty dishes
or vegetables containing acids.

•  Avoid damaging the stainless steel surface, in particular with dif-

ferent metals. Residues from other metals help build up the for-
mation of chemical microelements that may cause rust. At any
rate, it is appropriate to avoid contact between iron and steel
since it produces rust. Any contact between stainless steel and
iron (steel wool, pipeline chips, chalybeate waters) can start cor-
rosion phenomena. 

As for mechanical cleaning, it is recommended to use only steel
wool or natural, plastic or steel bristle brushes. Steel wool or
brushes with stainless steel can cause rust due to rubbing. Newly
formed rust spots can be removed with slightly abrasive liquid
soaps or fine-grained sand paper. Larger rust spots can be
removed with 2-3% of hot oxalic acid solution. If these cleaning
products do not do the job, a nitric acid (10%) treatment is
required.

Attention! These treatments can be carried out only by
expert personnel according to current regulations.

064_03

- GAS KITCHENS

20

· 26

07/2007

Summary of Contents for AGB 356/WP

Page 1: ...use and maintenance 07 2007 GAS KITCHENS AGB 483 WP AGB 492 WP AGB 484 WP AGB 493 WP AGB 486 WP AGB 494 WP AGB 485 WP AGB 490 WP AGB 495 WP AGB 499 WP AGB 500 WP AGB 356 WP AGB 489 WP AGB 491 WP AGB 488 WP AGS 775 WP ADN 019 WP ADN 021 WP ...

Page 2: ...CHARACTERISTICS 064_03 GAS KITCHENS 2 26 07 2007 Supplied by Date Customer Service FAX e mail ...

Page 3: ...w flame solid top 15 5 2 Maintenance 16 5 3 Replacing parts 16 5 3 1 Gas valve open flames 16 5 3 2 Thermocouple open flames 16 5 3 3 Gas ring ignition plug 16 5 3 4 Plug gas oven 16 5 3 5 Gas valve gas oven 16 5 3 6 Thermocouple gas oven 16 5 3 7 Main burner gas oven 16 5 3 8 Heating elements electric oven GN 1 1 17 5 3 9 Heating elements electric oven GN 2 1 17 5 3 10 Fan for electric and gas ov...

Page 4: ...0 700 506 150 1 2 970 400 53 21 53 294 1 2 AGB 484 WP AGB 486 WP AGB 492 WP AGB 493 WP ADN 021 WP 800 694 53 53 21 21 1 2 220 680 255 350 295 310 590 3 4 220 480 310 390 1 2 200 200 400 6 0 kW 4 0 kW 4 0 kW 6 0 kW 6 0 kW 4 0 kW AGB 484 WP AGB 486 WP AGB 492 WP AGB 493 WP ADN 021 WP AGB 483 WP 800 694 53 53 21 21 1 2 ...

Page 5: ... Ø 100 mm 6 0 kW Ø 120 mm 4 0 kW 6 0 kW 4 0 kW 4 0 kW 6 0 kW 4 0 kW 1 2 1200 53 53 1094 21 21 1 2 1200 53 53 1094 21 21 480 310 390 200 200 400 400 1 2 220 AGB 494 WP AGB 485 WP AGB 495 WP ADN 019 WP AGB 494 WP AGB 485 WP AGB 495 WP AGB 490 WP ADN 019 WP AGB 490 WP AGB 494 WP AGB 485 WP AGB 495 WP AGB 490 WP ADN 019 WP ...

Page 6: ...0 mm 800 694 53 53 35 270 700 55 340 200 200 400 700 140 4 0 kW 6 0 kW 6 0 kW 4 0 kW 400 294 53 53 140 200 200 6 0 kW 4 0 kW 700 200 200 400 400 140 4 0 kW 6 0 kW 4 0 kW 4 0 kW 6 0 kW 4 0 kW 1200 53 53 1094 AGB 499 WP AGB 500 WP AGB 499 WP AGB 499 WP AGB 500 WP AGB 500 WP ...

Page 7: ...007 900 52 5 52 5 38 2 165 465 220 50 695 G 13 5 1 800 280 1 G 700 900 52 5 52 5 38 2 140 465 220 50 1095 G 1095 13 5 1 AGB 481 WP AGB 489 WP AGB 491 WP AGB 491 WP T T 1200 200 700 6 0 kW 4 0 kW 6 0 kW 4 0 kW 4 0 kW Ø 100 mm 6 0 kW Ø 120 mm ...

Page 8: ...20 50 695 G 13 5 1 800 280 1 G 700 1200 200 280 2 G 170 700 280 250 875 52 5 52 5 38 2 140 465 220 50 1095 G 1095 13 5 1 T T AGB 488 WP AGS 775 WP 4 0 kW Ø 100 mm 6 0 kW Ø 120 mm 6 0 kW 4 0 kW 6 0 kW 4 0 kW 064_03 GAS KITCHENS 8 26 07 2007 ...

Page 9: ...gas oven GN 2 1 Solid gas range 40 cm 2 2 burners 1 gas oven GN 2 1 neutral cabinet Dimensions in mm LxPxH 400 x 700 x 270 340 800 x 700 x 900 970 800 x 700 x 270 340 800 x 700 x 900 970 800 x 700 x 900 970 800 x 700 x 900 970 800 x 700 x 900 970 800 x 700 x 900 970 1200 x 700 x 900 970 1200 x 700 x 900 970 1200 x 700 x 900 970 1200 x 700 x 900 970 1200 x 700 x 900 970 800 x 700 x 900 970 1200 x 7...

Page 10: ...Hz No of cables per section 5 x 2 5 mm2 4 x 2 5 mm2 3 x 1 5 mm2 7 Open X Ø 100 8 4 0 1 2 145 Adjustable 100 45 27 19 9 Open Y Ø 120 12 6 0 1 8 185 Adjustable 125 75 27 19 Open Open Gas oven GN 1 1 7 5 3 6 0 75 155 Adjustable 100 48 12 18 Gas oven GN 2 1 16 7 8 215 140 35 20 0 423 0 313 0 635 0 470 0 381 0 282 0 825 0 611 1 270 0 939 Hour consumption G20 m3 h G25 m3 h G30 G31 kg h Fix Fix Solid Gas...

Page 11: ...ried between 160 and 300 C is made with the thermostat The bottom of the oven in cast iron with reinforced ribs for GN 2 1 and steel for MAXI is in two pieces The smoke collector is in aluminised sheet metal and the protection grill is in enamelled cast iron Gas version GN 1 1 ventilated The tubular burners are in stainless steel and are resistant to ther mal and mechanical stress Gas is supplied ...

Page 12: ...onversion and adaptation 4 3 2 Statutory regulations and technical requirements During installation of the appliance the following regulations must be adhered to Relevant legal directives Local building and combustion regulations Technical rules for gas systems worksheet Technical rules for liquid gas worksheet Gas installations in industrial kitchens worksheet Relative accident prevention standar...

Page 13: ...er Operating calorific value 5 1 6 Check of pilot flame For proper regulation the pilot flame must surround the thermo couple and it must have a perfect appearance Otherwise adjust the air flow to the pilot 5 1 7 Checking the primary air Both the oven and the open flames are equipped with primary air adjustment Air volume flow is correct when there is sufficient protection against the flame rising...

Page 14: ...5 SET UP FOR OPERATION 064_03 GAS KITCHENS 14 26 07 2007 18 6 14 16 15 3 9 19 2 Fig 2B A 15 14 2 9 19 11 12 13 17 3 4 16 18 Fig 2A 18 14 12 13 11 16 3 9 19 2 Fig 2C ...

Page 15: ... MAXI Fig 2C After opening the oven door remove the protection from the nozzle zone remove the nut 11 slide out the bicone 13 and the injector 12 Replace the injector 12 see the table TECHNICAL DATA and replace all parts in reverse order 5 1 15 Replacement of pilot nozzle for gas oven GN 2 1 Fig 2A Remove the lower panel as previously described Remove the fas tening screw 2 of the primary air bush...

Page 16: ...owing parts first remove all the control knobs and control panel after loosening the fixing screws then extract the ignition wire 5 3 1 Open flame gas valve Fig 1 Pos 4 Loosen the fitting of the pipes 6 and 9 of the gas and of the thermocouple 8 loosen the fitting 7 for the fastening of the valve on the ramp and replace the piece 5 3 2 Open flame thermocouple Fig 1 Pos 14 Loosen the nut 8 for fast...

Page 17: ...e screws which fasten the heating element to the oven and pull the heating element and relative wires forward Disconnect the wires and install a new heating element in reverse order 5 3 10 Fan for electric and gas ovens GN 1 1 Fig 4B To replace the fan remove the fan cover rear wall Remove the fan 1 by loosening the locking nut 2 Loosen the bolts 3 that hold the plate 4 which supports the motor 5 ...

Page 18: ...ange the product as he see fits though without changing its essential features The manufacturer declines all responsibility for any non compliance with the provisions contained in this manual 6 2 Start up 6 2 1 Lighting and shutting off open flame burner Fig 1 Turn the knob of the desired burner 21 to the spark position Press all the way down and use a match or other suitable instrument to light t...

Page 19: ...on the top heating element from above and the bottom heating element from below are on and at the same time the fan is in operation convection Convection cooking In this position heat is produced by a circular heating ele ment located on the back of the oven around the fan Defrost function No heating element is on only the fan operates in order to defrost frozen foods quickly Turn the knob 7 to ch...

Page 20: ...lds up faster if the steel comes in contact with running water containing oxygen A more powerful effect is given by oxidative acids nitric acid oxalic acid These acids are used if the steel has undergone strong chemi cal stresses hence generally losing its inactive coat The inactive layer can be chemically damaged or jeopardized by reducing agents oxygen consumption if they come in contact with th...

Page 21: ...6 INSTRUCTIONS FOR USE 064_03 GAS KITCHENS 21 26 07 2007 NOTE 0 48 12 13 11 54 50 51 9 10 41 4 5 55 49 6 53 52 42 46 46 46 Fig 5 ...

Page 22: ... to the reseller when buying a new equivalent item of equipment The user is responsible for delivering the unit at the end of its life to the appropriate collection facilities Failure to do so shall result in the user being subject to the penalties prescri bed by the legislation in force on waste Suitable separated collection so that the unit no longer used can be sent off for environmentally comp...

Page 23: ... RC RG MV RV RS T 064_03 GAS KITCHENS 23 26 07 2007 AGB 493 WP AGB 495 WP RG RS RV MV T Grill heating element Bottom heating element Fan heating element Motorized fan Thermostat A C R G RC Terminal board Commutator Green indicator light Yellow indicator light Top heating element ...

Page 24: ... 1 3 5 2 4 6 R2 R1 H1 H2 F2 230 V 3 14 75 A 1 3 5 2 4 6 R1 R2 230 V 25 7 A 1 3 5 2 4 6 R1 R2 L1 N 1 mA 2 3 4 1 mA 2 3 4 L1 L2 L3 064_03 GAS KITCHENS 24 26 07 2007 H1 H2 R1 2 F2 Indicator light power indicator light heating Oven heating element Temperature limiter mA B1 B2 F1 Terminal Switch Selector Thermostat Connected power 5 9 kW 230 400 AGB 486 WP ADN 019 WP ADN 021 WP ...

Page 25: ...3 PE 064_03 GAS KITCHENS 25 26 07 2007 PE AGB 492 WP AGB 494 WP mA B1 MV H2 Terminal board Fan switch Motorized fan Indicator light mA B1 F1 F2 H1 H2 R1 R2 Terminal board Switch Thermostat Temperature limiter Green indicator light Orange indicator light Upper heating elements Lower heating elements AGB 486 WP ADN 019 WP ADN 021 WP ...

Page 26: ...IMPROVEMENT THE MANUFACTURER RESERVES THE RIGHT TO MAKE ANY CHANGES DEEMED NECESSARY THE MANUFACTURER CANNOT BE HELD RESPONSIBLE IF THE INSTRUCTIONS CONTAINED IN THIS MANUAL ARE NOT OBSERVED THIS DOCUMENTATION IS ONLY INTENDED FOR QUALIFIED TECHNICIANS WHO ARE AWARE OF THE RESPECTIVE SAFETY REGULATIONS WHIRLPOOL EUROPE srl V le Guido Borghi 27 I 21025 Comerio VA ...

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