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Page 8

Wiring

WARNING! All customer supplied wires that connect to the positive
terminal of the battery must be sized to supply at least 125% of the
maximum operating  current and  FUSED at  the battery to carry  that
load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT! (see
wire chart on page 14).

NOTE: Item numbers reference the illustration found on page 12.

IMPORTANT!

Wires connecting to the Amp/Relay Module have the

proper terminals pre-installed. If the customer needs to re-terminate
these wires for any reason, the proper tool MUST be used to insure
proper crimping.

System Power (Items 43-46)

1.

Locate the 4-position Molex™ connector (items 43 thru 46).

2.

Using appropriately sized wire, extend the two RED wires (45 & 46)
to the Positive (+) battery terminal. Fuse each wire independently @
50 Amps.  DO  NOT  install  these fuses until the wiring  for  the  entire
system has been completed.

3.

Using  appropriately  sized  wire,  extend  the  two  BLACK  wires  (43  &
44) to the vehicle’s chassis ground (typically adjacent to the battery).

4.

Complete  the  connections  and  plug  the  connector  into  the
CenCom™ module.

Ignition Sense (Item 38)

1.

Locate the RED/BLK wire at Connector C, Pin 14.

2.

Connect  this  wire  to  the  ignition  switch  to  allow  the  CenCom™
system  to  be  turned  off  with  the  ignition  switch.  See  Shutdown
Module for optional connection

Outputs

CenCom™ offers the following outlets: (1) 40 amp, (2) 20 amp, (5) 10 amp
and (4) 0.25 amp. See page 12 for more information.

Siren Speaker (Items 30 & 37)

1.

Route  the  ORANGE  and  BROWN  16  gage  wire  (included)  from
Connector C, Pins 6 &13, to the siren speaker.

2.

Connect ORANGE wire to the WHITE speaker wire (speaker high).

3.

Connect BROWN wire to BLACK speaker wire (speaker low).

NOTE: For dual speaker installation, connect the second speakers wires
to the same destinations as the first speakers wires (see page 11).

Radio Rebroadcast (Items 29 & 36)

Two  (2)  BLU  wires  are  used  to  connect  your  two-way  radio’s  external
speaker for radio rebroadcast. This is an optional connection and will not
effect the other operations. 

Note:

 Radio rebroadcast will NOT work with

amplified  remote  speakers!  If  your  remote  speaker  is  amplified  (i.e.:
contains a power amp circuit in the speaker assembly), do not enable the
radio rebroadcast feature.

1.

Locate  the  two  wires  that  connect  the  external  speaker  to  the  two-
way radio, cut one of them and splice one of the BLU wires into this
circuit.

2.

Cut  the  remaining  speaker wire  and  splice  the  remaining  BLU  wire
into this circuit.

Backlighting (Item 31)

Note: The CenCom backlight circuit has been designed to accept any of
the following:

0 VDC input (off)

12VDC input (on)

A Pulse Width Modulated (PWM) input with a range of 0% - 100%
duty cycle @ 100Hz (i.e. dimmer circuit).

1.

Route the WHT/BLK wire (included) from Connector C, Pin 7, to the
vehicle’s marker light circuit.

2.

Splice this wire into this circuit to enable the control head backlighting
to be active whenever the vehicle’s marker light is active.

Programmable Inputs (Item 25, 26, 32, 33)

There  are  4  programmable  inputs  in  the  CenCom  system.  The  output
signal  line  from  devices  such  as  a  K-9  temperature  sensor  may  be
connected  to  these  inputs.  Two  of  these  inputs  (items  26  &  33)  are
designated for use when the Park-Kill or Hands-Free system options are
used (see below).

Park-Kill (Optional) (Item 26)

CAUTION!  Always  consult  your  vehicle’s  technical  manual  before
altering your vehicle’s wiring. Wiring modifications may compromise
your vehicle’s safety and/or performance. Use of the Park-Kill option
may require the installation of the Whelen WPKM1 Park-Kill module.
Consult your vehicle’s technical manual before using this feature.

Using  appropriately  sized  wire,  extend  and  connect  the  WHT/ORN  wire
from  Connector  C,  Pin  2,  to  the  vehicle’s  transmission  neutral  safety
switch signal wire. NOTE: For programming purposes, it is necessary to
know whether this signal wire is switching the positive or negative side of
the circuit.

Hands-Free Siren (Items 33 & 35) (Optional)

1.

Using a customer supplied relay capable of handling the current of
your vehicle horn, connect as shown below.

Hands-Free Transfer 
Relay

Horn Ring

Transfer Relay

(Customer Supplied)

Bosch™

Style

(Tyco-P&B P/N:VF4-45F11)

Generic

Style

To Vehicle

Car Horn

N.O.

N.C.

From Vehicle

Horn Relay

To

Outlet #12

(Item 35)

To

Input #4

(Item 33)

From Vehicle

Horn Relay

To Vehicle

Car Horn

To

Input #4

(Item 33)

To

Outlet #12

(Item 35)

30

87A

85

86

87

Summary of Contents for CenCom Sapphire

Page 1: ...caution around live electrical connections Grounding or shorting of electrical connections can cause high current arcing which can cause personal injury and or vehicle damage including fire Many elec...

Page 2: ...age 9 Adjustments Public Address PA Volume Adjustment page 9 Radio Repeat Volume Adjustment page 9 Control Head Default Configuration Tables page 5 LED Indicators Traffic Advisor Indicators page 10 Ou...

Page 3: ...er Two 100 Watt Speakers Outlet Current Outlet 1 40 Amps Max fused Outlet 2 20 Amps Max fused Outlet 3 20 Amps Max fused NOTE Total current of Outlets 1 2 3 not to exceed 50 Amps Outlet 4 10 Amps Max...

Page 4: ...otruding bolt on the outer side of the bail strap Loosely secure the acorn nut to the hex head bolt Now slide the control head onto the bolt heads Once it is in the position that the customer has chos...

Page 5: ...1 SL 0 SL 2 SL 3 Clears all siren operations Activates Horn Relay PB 1 PB 19 PB 20 PB 21 PB 3 PB 4 PB 9 PB 14 PB 5 PB 10 PB 15 PB 6 PB 11 PB 16 PB 7 PB 12 PB 17 PB 8 ID Description PB 1 PB 2 PB 3 PB 4...

Page 6: ...R1 SL0 SL1 SL2 SL3 R7 R2 R6 R3 R4 R5 PB 11 PB 12 PB 13 PB 2 ID Description PB 1 PB 2 PB 3 PB 4 PB 5 PB 6 PB 7 PB 8 PB 9 PB 10 PB 11 PB 12 PB 13 R1 R2 R3 R4 R5 R6 R7 SL0 SL1 SL2 SL3 Activates Output 5...

Page 7: ...PB 3 PB 6 SL0 SL1 SL2 SL3 ID Description PB 8 PB 4 PB 7 PB 5 PB 6 PB 9 PB 10 PB 11 PB 12 PB 1 PB 2 PB 3 Rebroadcast radio output through siren speaker Activates Horn Relay Stand by Mode but Horn Ring...

Page 8: ...akers If your remote speaker is amplified i e contains a power amp circuit in the speaker assembly do not enable the radio rebroadcast feature 1 Locate the two wires that connect the external speaker...

Page 9: ...Amp Outlet Position F1 POS 2 12VDC LIGHTBAR CTRL HEAD OUTPUT 2 20A 20A MAIN P 20A OUTPUT 3 20A OUTPUT 4 10A OUTPUT 5 10A OUTPUT 6 10A OUTPUT 7 10A T A FUSE 20A OUTPUT 7 10A OUTPUT 10A POSITION DRY CO...

Page 10: ...ve the short Restore power to the system and activate the output to confirm its proper operation Output Indicators These represent Outputs 1 thru 7 Each indicator is located directly adjacent to the f...

Page 11: ...RG Output 8 DCR Common 7 RED Output 8 DCR N C 8 BRN Output 8 DCR N O Not Used 1 BRN T A Lamp 1 2 RED T A Lamp 2 3 ORG T A Lamp 3 4 YEL T A Lamp 4 5 GRN T A Lamp 5 6 BLU T A Lamp 6 7 VIO T A Lamp 7 8 G...

Page 12: ...T YEL 34 PIN 10 Output 11 250 mA ORG PIN 11 25 Logic Input 1 WHT BRN 26 Logic Input 3 WHT ORG 27 Output 10 250 mA RED 28 Output 9 250 mA BRN 29 Radio BLU 30 Siren Speaker ORG 16 AWG 31 Backlight Input...

Page 13: ...put 3 Pos ORN External Input 3 Neg WHT ORN External Input 4 Pos YEL External Input 4 Neg WHT YEL External Input 5 Pos GRN External Input 5 Neg WHT GRN External Input 6 Pos BLU External Input 6 Neg WHT...

Page 14: ...et 314 Feet 209 Feet 157 Feet 125 5 Feet 104 5 Feet 89 5 Feet 78 5 Feet 69 5 Feet 63 Feet Maximum Current Draw Through The Wire Wire Gauge 22 AWG 20 AWG 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG...

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