Whelen Engineering Company 295HFSA5 Installation Manual Download Page 3

Page 3

REAR VIEW

1

20 AMP FUSE

PIN #

1

2

3

4

5

6

COLOR & GAGE

RED 14GA
BLACK 14GA
BLUE 18GA
RED 14GA
BLACK 14GA
BLUE 18GA

FUNCTION

+ BATTERY
GROUND
RADIO
+ BATTERY
GROUND
RADIO

PIN #

7

8

9

10

11

12

COLOR & GAGE

BROWN 16GA
ORANGE 16GA
VIOLET 18GA
GRAY 18GA
WHITE 18GA
YELLOW 16GA

FUNCTION

SPEAKER COM
+SPEAKER #2
REMOTE ACT.
HORN
HORN/RING
+SPEAKER #1

12 POSITION SIREN INPUT CONNECTOR

P1

P4

P2

Mounting:

An  aftermarket  center  console  is  recommended  for  the  mounting
location. If console mounting is not possible, the unit includes a bail
strap mounting kit for over or under dash mounting.

 

Wiring the 295HFS_5 

(refer to wiring diagram on pg. 6):

WARNING:  All  customer  supplied  wires  that  connect  to  the
positive  terminal  of  the  battery  must  be  sized  to  supply  at
least  125%  of  the  maximum  operating  current  and  FUSED  at
the  battery  to  carry  that  load.  DO  NOT  USE  CIRCUIT
BREAKERS WITH THIS PRODUCT!

 (see customer wire chart)

Power Wires

1.

Insert the Siren Input Connector (P4) into its port.

2.

Splice the 2 RED wires together, then extend this single RED
wire  to  the  battery.  Install  a  20  amp  fuse  block  (customer
supplied) to the end of the wire and connect it to the POSITIVE
(+) terminal on the battery (remove the fuse before connecting
any wires to the battery).

IMPORTANT: 

There must not be more than 2 feet of wire between the fuse

block and the battery. The wire between the fuse and the battery is
“unprotected.” Do not allow this wire to come in contact with other wires.

3.

Splice  the  2  BLACK  wires  together  and  connect  them  to  the
negative terminal of the battery.

4.

Run the RED wire from Output P1 to the battery and connect it
to a 3 Amp fuse block, (customer supplied) then to the positive
terminal of the battery.

Speaker Wires / Yellow, Orange & Brown Wires

This section outlines a two-speaker installation. If using one 
speaker, cut and cap the ORANGE wire, and skip steps 3 & 4.

1.

Run the YELLOW, ORANGE and BROWN wires to the vehicle
siren speakers.

2.

SPEAKER 1 -YELLOW to POSITIVE speaker connection and
BROWN to the NEGATIVE speaker connection.

3.

SPEAKER 2 - ORANGE to POSITIVE speaker connection.

4.

Splice a wire from the NEGATIVE connection on SPEAKER 1
to the NEGATIVE connection on SPEAKER 2.

Slide Switch Control Wires / Green, Grey & Blue

NOTE:

 

The push-button and slide switch control wires are 

designed to activate relays with a coil rating nogreater than 250 
ma. Do not connect them to any circuit rated higher.

1.

Route  and  connect  the  GREEN  wire  to  the  desired  lightbar
function control wire(s).

2.

Route  and  connect  the  GREY  wire  to  the  desired  lightbar
function control wire(s).

3.

Route  and  connect  the  BLUE  wire  to  the  desired  lightbar
function control wire(s).

Horn Relay Wires / White & Grey Wires

1.

Run the WHITE and GREY wires to the vehicle’s horn relay. If
possible, follow the factory wire harness.

2.

Cut the wire that connects the vehicle horn to the horn relay. 

3.

Connect WHITE wire to wire coming from horn relay.

4.

Connect GREY wire to wire coming from horn.

Radio Rebroadcast / Blue Wires (Optional)

Radio rebroadcast will NOT work with amplified speakers. If your
remote speaker contains a power amp in the speaker, do not
enable the radio re-roadcast feature.

1.

Locate the two wires that connect the external speaker to the
vehicle’s two-way radio.

2.

Cut one of these wires and splice one of the BLUE wires into
this circuit.

3.

Cut  the  remaining  speaker  wire  and  splice  the  remaining
BLUE wire into this circuit.

Siren Shut-Down / Violet Wire (Optional)

The  295HFSA5  can  be  configured  to  cease  all  automatic  siren
tones whenever the VIOLET wire from P4 is grounded through a
switch. If this is not desired, cut and cap the VIOLET wire.

Backlighting

When  the  power  switch  is  on,  the  HFSA5’s  backlighting  is  on.
When  the  power  switch  is  off,  backlighting  can  be  turned  on  by
connecting the WHITE / RED wire from P2 to a +12VDC source
that is activated with the vehicle’s ignition switch.

READ BEFORE INSTALLING!!!

Do not install this product or route any wires in the deployment
area of your air bag. Equipment mounted or located in
the air bag deployment area will damage or reduce the
effectiveness of the air bag or become a projectile that could
cause serious personal injury or death. Refer to your vehicle
owner's manual for the air bag deployment area.

The User/Installer assumes full responsibility to determine the
proper mounting location, based on providing ultimate safety
to all passengers inside the vehicle. Whelen Engineering Co.
assumes no liability or responsibility for determining individual
applications or exact installation location criteria.

Summary of Contents for 295HFSA5

Page 1: ...tion around live electrical connections Grounding or shorting of electrical connections can cause high current arcing which can cause personal injury and or vehicle damage including fire Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference Therefore after installation of any electronic device it is necessary to test all electronic equipment s...

Page 2: ...UIT IS A VIOLATION OF THE FEDERAL MOTOR VEHICLE SAFETY STANDARD FOR THE THIRD BRAKE LIGHT AS WELL AS REAR BRAKE LIGHTS FUNCTIONS THAT BLACK OUT THE REAR BRAKE LIGHTS SOMETIMES CALLED BRAKE LIGHT CUT OUT MAY INTERFERE WITH THE BRAKE SHIFT LOCK MECHANISM AND CAUSE THE VEHICLE TO MOVE UNEXPECTEDLY AND DANGEROUSLY DISCONNECTING THE BRAKE LIGHTS IN ANY WAY IS AT YOUR OWN RISK AND IS NOT RECOMMENDED BY ...

Page 3: ...ER 2 Slide Switch Control Wires Green Grey Blue NOTE The push button and slide switch control wires are designed to activate relays with a coil rating nogreater than 250 ma Do not connect them to any circuit rated higher 1 Route and connect the GREEN wire to the desired lightbar function control wire s 2 Route and connect the GREY wire to the desired lightbar function control wire s 3 Route and co...

Page 4: ...on position 1 uses dip switch bank 1 position 2 uses dip switch bank 2 and position 3 uses dip switch bank 3 Each dip switch bank is comprised of 8 switches each representing a corresponding output switch 1 for output 1 switch 2 for output 2 etc If for example switches 1 3 4 6 on dip switch bank 1 are in the ON position outputs 1 3 4 6 will be active when the slide switch is moved to position 1 Sl...

Page 5: ...er removed from the PCCS9NP Mode 1 default In this configuration the output is activated for as long as push button 9 is depressed Mode 2 In this configuration when push button 9 is pressed the output is activated for a period of 8 seconds Mode 3 In this configuration when push button 9 is pressed the output is activated When pressed again the output is deactivated Mode 4 In this configuration whe...

Page 6: ...owed by a longer pause and the siren tones will not operate Over Voltage Speaker LED 1 will be in a double flash mode 2 quick flashes followed by a longer pause and the siren tones will not operate Speaker 1 Short Circuit Speaker LED 1 will be in a sin gle flash mode the LED will be on and off an equal amount of time and the siren tones will not operate Speaker 2 Short Circuit Speaker LED 2 will b...

Page 7: ...LP and PIERCER tones down However the HORN and the HORN RING switch will activate an AIRHORN tone and the MAN switch will activate a momentary WAIL tone Activating the AUX ENABLE input or slide switch position 3 if selected will start the HF cycle WAIL Wail Tone When the rotary knob is in the WAIL position a steady rise and fall tone Wail is produced With the Rotary Switch in this Position Pressin...

Page 8: ...he screwdriver in the Radio Repeat adjustment port and turn in clockwise direction to increase the sound level MAN BUTTON The Manual button generates a variety of tones depending on what position the rotary knob is in For further explanation of this button s function refer to Rotary Switch Operations SI TEST DIAGNOSTIC INDICATORS SI TEST is a diagnostic feature that allows the operator to confirm ...

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