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INSTALLATION 

• 

Westinghouse 

I.L.  41-933.1B 

OPERATION 

• 

MAINTENANCE 

INSTRUCTIONS 

KV-1  RELAY 

CAUTION: 

Before  putting  relays  into  service,  re­
move  all  blocking  which  may  have  been 

inserted  for  the  purpose  of  securing  the 

parts  during  shipment,  make  sure  that 

all  moving  parts  operate  freely,  inspect 

the  contacts  to  see  that  they  are  clean 
and  close  properly,  and  operate  the 

relay  to  check  the  settings  and  elec­
trical  connections. 

APPLICATION 

The  type 

KV - 1  

is  a  high-speed  single  phase  over­

voltage  relay,  which  may  be  used  to  start  the  trans­

mi ssion  of  a  carrier  signal  or  to  trip  a  breaker  for 

a  ground  fault  in  which  the  direction  of  power  flow 
is  not  involved. 

In  addition  the  type 

KV-1 

relay  can  be  used  to  main­

tain  carrier  for  a  mininum  of 

cycles 

(60 

hertz 

basis)  and  thereby  block  tripping  which  might  other­

wise  result  from  transient  conditions  existing  dur­

ing  the  clearing  of 

an 

external  fault. 

CONSTRUCTION  AND  OPERATION 

The  type 

KV - 1  

relay  consists  of  a  high  speed  over­

voltage  cylinder  unit  with  an  adjustable  pickup  and 
an  indicating  contactor  switch. 

OVERVOLTAGE  UNIT 

The  overvoltage  unit  is  a  product  induction  cylinder 

type  unit.  The  time  phase  relationship  of  the  two 

air  gap  fluxes  necessary  for  the  development  of 

torque  is  achieved  by  means  of  a  capacitor  connect­

ed  in  series  with  one  pair  of  pole  windings. 

Mechanically.,  the  overvoltage  unit  is  composed  of 

four  basic  components:  a  die-cast  aluminum  frame, 

an  electromagnet,  a  moving  element  assembly,  and 

a  molded  bridge. 

The  frame  serves  as  the  mounting  structure  for  the 

magnetic  core.  The  magnetic  core  which  houses  the 
lower  pin  bearing  is  secured  to  the  frame  by  a  lock-

SUPERSEDES I.L.  41-933.1A 

*Denotes  change  from  superseded  issue. 

ing  nut.  The  bearing  can  be  r€placed,  if  necessary, 

without  having  to  remove  the  magnetic  core  from  the 

frame. 

The  electromagnet  has  two  pairs  of  coils.  The  coils 

of  each  pair  are  mounted  diametrically  opposite  one 
another.  In  addition,  there  are  two  locating  pins.  The 
locating  pins  are  used  to  accurately  position  the 

lower pin  bearing  which  is  mounted  on  the  frame, with 
respect  to  the  upper  pin  bearing,  which  is  threaded 

into  the  bridge.  The  electromagnet  is  secured  to  the 
frame  by  four  mounting  screws. 

The  moving  element  assembly  consists  of  a  spiral 

spring,  contact  carrying  member,  and  an  aluminum 
cylinder  assembled  to  a  molded  hub  which  holds  the 
shaft.  The  shaft  has  removable  top  and  bottom  jewel 

bearings.  The  shaft  rides  between  the  bottom  pi!) 

bearing  and  the  upper  pin  bearing  with  the  cylinder 

rotating  in  an  air  gap  formed  by  the  electromagnet 

and  the  magnetic  core. 

The  bridge  is  secured  to  the  electromagnet  and  frame 

by  two  mounting  screws.  In  addition  to  holding  the 

upper  pin  bearing,  the  bridge  is  used  for  mounting 

the  adjustable  stationary  contact  housing.  The 
stationary  contact  housing  is  held  in  position  by  a 

spring  type  clamp.  The  spring  adjuster  is  located  on 

the  underside  of  the  bridge  and  is  attached  to  the 
moving  contact  arm  by  a  spiral  spring.  The  spring 
adjuster is also  held  in  placd  by  a  spring  type  clamp. 

With  the  contacts  closed,  the  electrical  connection 
is  made  through  the  stationary  contact  housing  clamp 

to  the  moving  contact,  through  the  spiral  spring  out 
to  spring  adjuster  clamp. 

/1 

II 

pos.1ihle  contingencies  which may an:�e during 

installation.  operation.  or  maintenance.  and  all 
details  and  \'(/riations  of this  equipment do not 

purport  to  he  co1·ered  hy  these  instructions.  If 

further  in/ormation  is  desired  hy  purchaser  re­
garding  his  particular  installation,  operation  or 

maintenance  o/his  equipment.  the  local  West­

inghouse  l:'lectric  Corporation  representative 
should  he  contact(/d. 

EFFECTIVE  OCTOBER 1972 

www 

. ElectricalPartManuals 

. com 

Summary of Contents for KV-1

Page 1: ...feed terminal In this case the trip units are supervised by the type KA carrier auxiliary relay to prevent tripping for external faults Hot line reclosing is another application for this relay CONSTRU...

Page 2: ...oving contact arm by a spiral spring The spring adjuster is also held in place by a spring type clamp With the contacts closed the electrical connection is made through the stattionary contact housing...

Page 3: ...or optimum follow and this adjustment should not be disturbed SETTINGS The relay as received has been factory adjusted for 100 volt dropout Any other dropout voltage over the range can be gotten by va...

Page 4: ...adjustments other than those covered under SETTINGS should be required Accept e_ _Check The following check is recommended to insure that the relay is in proper working order 1 Contact Gap ThP contact...

Page 5: ...ure should not be used unless it is apparent that the relay is not in proper working order See Acceptance Check Undervoltage Unit V 1 The upper pin bearing should be screwed down until there is approx...

Page 6: ...til the moving contact just makes with the right hand stationary contact Indicating Contactor Switc ICS Adjust the contact gap for approximately 5 64 1 64 0 Close the main relay contacts and check to...

Page 7: ...EST JACK TERMINAL 185A336 Fig 1 Internal Schematic 0 z 0 ILl _ J I LI 1 50 45 40 35 30 25 20 15 10 5 0 0 J j 1 I v v v v v n l l v 80 V DROPOUT SETTING 100 V DROPOUT SETTING 10 20 30 40 50 60 70 80 90...

Page 8: ...12 MTI ICIEWI 12 y I J PAIIEL COUTOUT I DltU t FOI ISU FWIII Mrl PAIIEI Dill U IK8 011 CUTClll fOit I ROJECTIOII Mh fiOIT YlEW 57 D 7901 Fig 3 Outline and Drilling Type FT 21 Case WESTINGHOUSE ELECTRI...

Page 9: ...ary without having to remove the magnetic core from the frame The electromagnet has two pairs of coils The coils of each pair are mounted diametrically opposite one another In addition there are two l...

Page 10: ...irt moisture excessive vibration and heat Mount the relays vertically by means of the four mounting holes on the flange for semi flush mounting or by means of the rear mounting stud or studs for pro j...

Page 11: ...ionary contact in position With the resistor shorted out pass 15 volts a c through the relay terminals The sensitivity adjustment is made by varying the tension of the spiral spring attached to the mo...

Page 12: ...IC ICS 9 9 9 __Q__ Q___ _____ _ 0 0 0 FRONT VIEW Fig 7 Internal Schematic VARISTOR ltWICATINu COtHACTOR SwiTCti iJOLTA iE UNIT RED HANDLE TEST SWITCt1 TERMI1 AL 184A262 w w w E l e c t r i c a l P a r...

Page 13: ...J a 0 10 5 0 TYPICAL OPERATE TIME CURVES r CONTACT CLOSING L 1 v C NTACT OPENING J 0 2 4 6 8 10 12 14 16 18 20 MULTIPLES OF PICKUP VOLTAGE Fig 2 Typical Operate Time Curves I L 41 933 18 3494A53 5 w w...

Page 14: ...H MTG PANEL CUTOUTS DRILLING PROJEC TION MTG FOR SEMI FLUSH MTG 1 344 SPACERS FOR 34 14 THIN PANELS 5 16 18 SCREW FOR THICK PANELS 594 USE 5 16 18 STUDS J 5 og I DIA 2 HOLES 250 g l6 39 _ 6 35 375 1 0...

Page 15: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 16: ...WESTINGHOUSE ELECTRIC CORPORATION RELAY INSTRUMENT DIVISION NEWARK N J Printed in U S A w w w E l e c t r i c a l P a r t M a n u a l s c o m...

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