Westinghouse iGen1200 User Manual Download Page 17

Westinghouse Portable Power | 17

CAUTION

Avoid skin contact with engine oil or 

gasoline. Prolonged skin contact with 

engine oil or gasoline can be harmful. 

Frequent and prolonged contact with 

engine oil may cause skin cancer. Take 

protective measures and wear protective 

clothing and equipment. Wash all exposed 

skin with soap and water.

WARNING

Failure to perform periodic maintenance 

or not following maintenance procedures 

can cause the inverter to malfunction and 

could result in death or serious injury.

NOTICE

Periodic maintenance intervals vary depending on 

inverter operating conditions. Operating the inverter 

under severe conditions, such as sustained high- 

load, high-temperature, or unusually wet or dusty 

environments, will require more frequent periodic 

maintenance. The intervals listed in the maintenance 

schedule should be treated only as a general guideline.

WARNING

Avoid accidentally starting the inverter 

during maintenance by removing the 

spark plug boot from the spark plug. For 

electric start inverters, also disconnect 

the battery cables from the battery 

(disconnect the black negative (-) cable 

first) and place the cables away from 

the battery posts to avoid arcing.

Allow hot components to cool to 

the touch prior to performing any 

maintenance procedure.

Internal pressure can build in the engine 

crankcase while the engine is running. 

Removing the oil fill plug/ dipstick while 

the engine is hot can cause extremely 

hot oil to spray out of the crankcase and 

can severely burn skin. Allow engine 

oil to cool for several minutes before 

removing the oil fill plug/dipstick.
Always perform maintenance in a well- 

ventilated area. Gasoline fuel and fuel 

vapors are extremely flammable and 

can ignite under certain conditions.

MAINTENANCE 

BEFORE PERFORMING MAINTENANCE ON THE INVERTER, REVIEW THE 

SAFETY SECTION  STARTING ON PAGE 5, AS WELL AS THE FOLLOWING 

SAFETY MESSAGES.

Following the maintenance schedule is important to keep the inverter in good operating condition. The 

following is a summary of maintenance items by periodic maintenance intervals.

TABLE 1: MAINTENANCE SCHEDULE - OWNER PERFORMED

Maintenance Item

Before Every 

Use

After First 20 

Hours or First 

Month of Use

After 50 Hours 

of Use or Every 

6 Months

After 100 Hour 

of Use or Every 

6 Months

After 300 Hours of 

Use or Every Year

Engine Oil

Check Level

Change

Change

-

-

Cooling Features

Check/Clean

-

-

-

-

Air Filter

Check

-

Clean* 

-

Replace

Spark Plug

-

-

-

Check/Clean

Replace

Spark Arrestor

-

-

-

Check/Clean

-

Valve Clearance** 

-

-

-

Check/Adjust

*Service more frequently if operating in dry and dusty conditions

**Recommend to have service done by authorized Westinghouse service dealer

Summary of Contents for iGen1200

Page 1: ...USER MANUAL iGen1200 Digital Inverter Generator 1000 Running Watts 1200 Peak Watts FOR MODELS...

Page 2: ...tructions and precautions can cause you and others to be seriously hurt or killed Model Number Running Watts Peak Watts Fuel Tank Size L G Rated Speed RPM Ignition Type Spark plug Engine Disp cc Strok...

Page 3: ...TINGHOUSE PRODUCT REGISTRATION FORM PERSONAL INFORMATION INVERTER INFORMATION First Name ________________________________________ Model Number ______________________________________ Last Name ________...

Page 4: ...11 Power Output and Demand 12 Initial Oil Fill 13 Adding Checking Engine Fluids and Fuel 14 Checking and or Adding Engine Oil 14 Adding Gasoline to the Fuel Tank 14 Starting iGen1200 15 Stopping the I...

Page 5: ...ot avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which can cause da...

Page 6: ...ever remove the fuel cap with the engine running Never refuel the inverter while the engine is running Always turn engine off and allow the generator to cool before refueling Only fill fuel tank with...

Page 7: ...sonal injury UNPACKING Tools required box cutter or similar device 1 Carefully cut the packing tape on top of the carton 2 Remove socket wrench oil and funnel and save for later 3 Carefully cut two si...

Page 8: ...il Handle Pull to start the engine Engine Control Switch Turns the fuel on and off 1 5 6 7 8 9 2 3 4 2 1 3 4 5 6 7 8 9 Engine Service Panel Remove the panel to access the engine and oil for maintenanc...

Page 9: ...uce the load Push in the reset breaker to reset it Efficiency Mode Switch When turned to the ON position the engine will sense the load needed and run at a slower RPM to save fuel 1 2 3 4 5 6 7 8 9 Gr...

Page 10: ...more often during the first couple times of operating the generator NOTICE Weather will affect engine oil performance Change the type of engine oil used based on weather conditions to suit the engine...

Page 11: ...d on other manufacturers inverters Always ensure that both ends of the paralleling cord are switched off before connecting the inverters INVERTER PARALLELING OPERATION 1 Using only the Westinghouse pa...

Page 12: ...to estimate it A rule of thumb for devices fitted with an electric motor is to apply a starting power multiplier of 1 2 for small hand held or portable devices and a value of 3 5 for larger stationar...

Page 13: ...ING ENGINE OIL REVIEW SAFETY SECTION STARTING ON PAGE 5 NOTICE Engine oil must be added when the inverter is on a flat level surface or an inaccurate reading may result Do not overfill If the engine i...

Page 14: ...engine oil will permanently damage internal engine components The engine is equipped with a low oil shutdown switch If the oil level becomes low the engine may shut down and not start until the oil i...

Page 15: ...l circuit Never operate the inverter in an enclosed area Engine exhaust contains carbon monoxide Only operate the inverter outside and away from windows doors and vents Starting the iGen1200 Be sure t...

Page 16: ...ments Efficiency mode should be used only after the inverter has been warmed up to operating temperature 1 To turn on the efficiency mode press the switch to the ON position 2 If no load is present th...

Page 17: ...the touch prior to performing any maintenance procedure Internal pressure can build in the engine crankcase while the engine is running Removing the oil fill plug dipstick while the engine is hot can...

Page 18: ...e oil as specified in Figure 13 8 Using the supplied oil funnel slowly add engine oil to the engine Stop frequently to check the oil level and avoid overfilling 9 Continue to add oil until the oil is...

Page 19: ...e of used engine oil by dumping the oil into a sewer on the ground or into groundwater or waterways Always be environmentally responsible Follow the guidelines of the EPA or other governmental agencie...

Page 20: ...air filter element by again applying a slow firm squeezing action 9 Return the air filter element to its position in the air cleaner housing 10 Install the air cleaner cover making sure the tabs lock...

Page 21: ...e Figure 21 Figure 21 Remove spark plug with socket wrench MAINTENANCE 7 Place a clean rag over the opening created by the removal of the spark plug to make sure no dirt can get into the combustion ch...

Page 22: ...ain the correct valve lash When the valve lash is correct hold the adjusting nut and tighten the jam nut to 106 in lb 12 N m 8 Recheck the valve lash after tightening the jam nut 9 Perform this proced...

Page 23: ...ylinder wall from corroding during storage 7 Replace the spark plug see Spark Plug Maintenance on page 21 8 Move the inverter to a clean dry place for storage CLEANING THE INVERTER It is important to...

Page 24: ...er see page 14 2 Fuel flow is obstructed 2 Inspect and clean fuel delivery passages 3 Dirty air filter 3 Check and clean the air filter see page 19 4 Low oil level shutdown switch is preventing the un...

Page 25: ...or Main winding R R R W W W Bl Bl Bl R R Y G Bl R Y Bu Bl R Bl W P Bl Bl Bl Bu W Br Gr Br R Generator Engine AC pilot light Overload indicator light Oil warning light Control Panel Reset Bl W Bl W DC...

Page 26: ...26 Westinghouse Portable Power iGen1200 EXPLODED VIEW...

Page 27: ...E 29 FUEL HOSE 30 CLIP FUEL LINE 9 5 31 CLIP FUEL LINE 11X0 8 32 FUEL PUMP 33 SELF TAPPING SCREW M5X16 34 100526 PANEL LEFT NO PART DESCRIPTION 35 150524 OIL DRAIN 36 150523 FUEL TANK CAP SOMP 37 1505...

Page 28: ...28 Westinghouse Portable Power iGen1200 ENGINE VIEW NOTE Parts with no number are not stocked by the manufcturer Please call our service team if you have questions...

Page 29: ...TOR 35 BOLT M5 25 36 STATOR 37 BOLT STUD 38 THE TRIGGER 39 CLIP BOLT 40 100592 CLIP FUEL LINE 41 BOLT STUD 42 SEAT CRANKCASE 43 OIL SEAL NO PART DESCRIPTION 44 TUBE FUEL INLET 45 SWITCH ASSEMBLY OIL L...

Page 30: ...lastic Fuel Tank Capacity Gallons Liters 8 gal 3 L Run Time at 25 Load hrs 9 hrs Run Time at 50 Load hrs 7 hrs Gasoline Fuel Gauge No Choke type Manual Choke Location Side Panel AC Outlets 1 Duplex 12...

Page 31: ...Westinghouse Portable Power 31 Version 6 15 18KD...

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