Westfield W130-31 Operation And Assembly Manual Download Page 35

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ESTFIELD

- G

RAIN

UGERS

5. O

PERATION

W130 - 31’ & 36’ PTO-SD & EMD

30749 R0

5. Operation

Operators must observe safety procedures at all times and follow the pre-opera-

tional checklist before each start-up.

5.1. PRE-OPERATIONAL CHECKLIST

Before operating auger each time, the operator must confirm the following:

• All fasteners are secure as per assembly instructions.



•

PTO SD Models:

• Driveline is connected and secure.
• Driveline shield rotates freely.



• EMD Models:

• Drive belt(s) are not frayed or damaged.
• Drive belt(s) are properly adjusted and aligned.

• Lift cable is not frayed or damaged.

• Lift cable is properly seated in cable sheaves.
• Cable clamps are secure.
• Tube alignment is reasonably straight.

• Auger wheels are chocked, and



•

PTO SD Models

: tractor wheels are chocked or the parking brake has been

engaged.

• Intake area and discharge spout are free of obstructions.
• Proper maintenance has been performed.

5.2. AUGER DRIVE & LOCKOUT PROCEDURE

WARNING

Before continuing, ensure you have read and understand the relevant information

in the safety section. Safety information is provided to help prevent serious injury, death, or
property damage.

Drive

Type

Before Operation

Lockout

Electric

Motor

Before starting motor, ensure

• motor is properly grounded

• pulley shields are in place and secure

The electric motor should be

equipped with a main power

disconnect switch capable of being

locked in the off-position only. The

switch should be in the locked

position during shutdown or

whenever maintenance is performed

on the auger.

• If reset is required, disconnect all

power

before

resetting motor.

Summary of Contents for W130-31

Page 1: ...14 Read this manual before using product Failure to follow instructions and safety precautions can result in serious injury death or property damage Keep manual for future reference GRAIN AUGERS W130 31 36 PTO SD EMD OPERATION ASSEMBLY ...

Page 2: ...ures required for this product Periodic reviews of this manual with all employees should be standard practice For your convenience we include this sign off sheet so you can record your periodic reviews a Standards include organizations such as the American Society of Agricultural and Biological Engineers American National Standards Institute Canadian Standards Association International Organizatio...

Page 3: ... 15 3 3 Track Shoe TrackStop 16 3 4 Intake Hitch 17 3 5 Two Stage Driveshaft 18 3 6 PTO SD Drive Shield 19 3 7 EMD Drive 20 3 8 Driveshaft Shield 22 3 9 Discharge Spout 23 3 10 Transport Undercarriage 24 3 11 Winch Lift Cable 26 3 11 1 Winch Handle 27 3 12 Upper Housing Lubrication 27 3 13 Plastic Manual Holder 28 3 14 Model Decal Placement 29 4 Transport Placement 31 4 1 Transport Procedure 31 4 ...

Page 4: ...WESTFIELD GRAIN AUGERS W130 31 36 PTO SD EMD 4 30749 R0 6 Maintenance Storage 41 6 1 General Maintenance Procedures 41 6 2 General Storage Procedures 43 7 Troubleshooting 45 Warranty 47 ...

Page 5: ...for frequent reference and to review with new personnel A sign off form is supplied on the inside front cover to record your safety reviews Call your local distributor or dealer if you need assistance or additional information This manual should be regarded as part of the equipment Suppliers of both new and second hand equipment are advised to retain documentary evidence that this manual was provi...

Page 6: ...1 INTRODUCTION WESTFIELD GRAIN AUGERS W130 31 36 PTO SD EMD 6 30749 R0 ...

Page 7: ...SIGNAL WORDS Note the use of the signal words DANGER WARNING CAUTION and NOTICE with the safety messages The appropriate signal word for each message has been selected using the definitions below as a guideline DANGER Indicates an imminently hazardous situation that if not avoided will result in serious injury or death WARNING Indicates a hazardous situation that if not avoided could result in ser...

Page 8: ...ormation initially and annually with all personnel before allowing them to operate this product Untrained users operators expose themselves and bystanders to possible serious injury or death Use this equipment for its intended purposes only Do not modify the equipment in any way without written permission from the manufacturer Unauthorized modification may impair the function and or safety and cou...

Page 9: ...ed Keep away from electrical lines Electrocution can occur without direct contact Support the discharge end and or anchor the intake end before operating to prevent upending Do not use auger as a hoist Empty auger before raising or lowering Lower auger at completion of operation or when not in use Auger could drop rapidly in case of cable break or hydraulic failure where applicable Keep the work a...

Page 10: ... Transport auger in full down position with slight ten sion on cable Properly place hitch pin and securely attach safety chain Use a type of hitch pin that will not allow auger to separate from towing vehicle Always attach an SMV slow moving vehicle sign before transporting auger Equip the auger with the necessary lights for transportation where required by law Always use hazard warning flashers o...

Page 11: ...ut covers Support auger tube before attempting maintenance on the undercarriage assembly Auger should be in full down position for maintenance Use only genuine Westfield replacement parts or equivalent Replacement parts such as intake guards pulley guards PTO driveline shields winches and lift cables must meet ASABE standards or serious injury may result Use of unauthorized parts will void warrant...

Page 12: ... belts chains and sprockets Do not operate with any guard removed or modified Keep guards in good working order Shut off and remove key or lock out power before source before inspecting or servicing machine Made in Canada 20804 WARNING UPENDINGHAZARD Topreventdeathorseriousinjury Anchorintakeendand orsupport dischargeendtopreventupending Augerintakeendmustalwayshave downwardweight Donotreleaseunti...

Page 13: ...ields turn freely on driveline Make certain the driveline is securely attached at both ends Do not exceed operating speed of 540 rpm Keep u joint angles small and equal Do not exceed maximum recommended length for PTO driveline Made in Canada 20819 WARNING To prevent serious injury or death Read and understand the manual before assembling operating or maintaining the equipment Only trained personn...

Page 14: ...2 SAFETY WESTFIELD GRAIN AUGERS W130 31 36 PTO SD EMD 14 30749 R0 ...

Page 15: ...ditional instructions will be included and will be indicated with an arrow 3 2 TUBES FLIGHTING 1 Position tube sections Align tube sections on a flat surface or on a series of benches Note When assembling more than 2 sections start from spout end and work towards hopper 2 Slide lower flight shaft onto upper flight shaft until flight ends butt together and flighting spiral matches up Secure with tw...

Page 16: ...ertain the flat iron washers are on top of track Important Only for GHR130 36 Track ends must align to allow track shoe to smoothly slide over track joint Misalignment may cause jamming Figure 3 2 3 Only for GHR130 36 Slide track shoe along full length of track to make certain there is no binding and that track ends are properly aligned The upper and lower tracks must align to allow track shoe to ...

Page 17: ...lower flight stub and intake bushing 2 Attach intake hitch to lower auger tube and tighten securely 3 Maintain 1 2 1 27 cm clearance between bushing and end of flight 4 Attach clevis to intake hitch with clevis pin and grip clip Part Size Amt Intake Hitch 7 16 x 1 1 4 bolt and locknut 8 Clevis Pin 3 4 1 Figure 3 5 ...

Page 18: ...aft connector halfway onto the upper pre installed driveshaft 3 Slip lower driveshaft through bearings on lower tube section Install a square key and slide into shaft connector 4 Place a few drops of oil at each driveshaft bearing to allow for break in 5 Tighten all set screws on shaft connectors Figure 3 6 3 8 X 3 4 BOLTS 3 8 NUTS 1 1 4 WOOD BEARING 1 4 X 1 1 2 SHAFT CONNECTOR UPPER SHAFT LOWER S...

Page 19: ...e operating auger Do not over fill Failure to heed will void warranty It is easier to fill oil into gearbox when in flat position 6 Attach the chain coupler guard to gearbox base with two 3 8 x 3 4 bolts and washer locknuts Figure 3 7 7 Slide non spline end of PTO driveline onto input shaft on gearbox using a 1 4 x 1 1 2 square key Tighten set screws securely Note The PTO driveline is non separabl...

Page 20: ...2 square key Tighten set screw 4 Place gearbox assembly on auger tube then reinstall chain coupler leaving minimum of 1 16 between coupler sprockets 5 Secure gearbox assembly to auger tube with two half bands and four 7 16 x 1 1 4 bolts and locknuts Tighten securely 6 Attach the chain coupler guard to gearbox base with two 3 8 x 3 4 bolts and washer locknuts Important Ensure that gearbox is half f...

Page 21: ...ulley and square key are not supplied 10 Attach electric motor to motor mount with four bolts and locknuts not provided and four square washers provided The square washers go inside the mount channels 11 Attach the narrow guard mount angle to the motor mount channels with two 7 16 x 1 1 4 bolts square washers and locknuts Align angle with outside edge of the mount channels 12 Place belts on the pu...

Page 22: ...ds refer to Table 3 1 for the proper sequence for your particular auger Install shields working from the gearbox assembly up to the discharge end When using an electric motor The motor and controls should be installed by a qualified electrician in accordance with all local and national codes Incorporate a magnetic starter to protect the motor The motor must have a manual reset button Locate reset ...

Page 23: ...aft shielding refer to step 1 in Table 3 1 3 Fasten with shield strap and self tapping screws Do not tighten until all shielding is in place 3 9 DISCHARGE SPOUT 1 Attach discharge spout with two 7 16 x 1 1 4 bolts and locknuts Figure 3 11 Figure 3 10 Table 3 1 Driveshaft Shielding Sequence STEP 13 x 31 SD 13 x 31 EMD QTY LENGTH QTY LENGTH 1 1 42 1 07 m 1 42 1 07 m 2 6 48 1 22 m 4 48 1 22 m 3 42 1 ...

Page 24: ...any dirt or paint from spindle and hub b Thoroughly pack wheel bearings and cups with a good grade of bearing grease c Place large bearing into hub and carefully tap in seal d Slip hub onto spindle and insert small bearing e Tighten slotted spindle nut until hub drags slightly Back off nut about 1 4 turn until hub turns freely f Install cotter pin and dust cap Note Installing tires may not leave y...

Page 25: ...and a strong sling chain or block and tackle The height should be sufficient to clear undercarriage assembly 7 Position transport undercarriage beneath tube assembly and attach lower reach arms to mounting bracket on bottom tube with 3 4 x 2 bolts and locknuts sandwiching the stabilizer brackets between as shown in Figure 3 14 Do not over tighten Tighten snug only as these bolts act as pivot point...

Page 26: ...xtending past the clamp Cable must leave winch from bottom side 2 The winch must have a minimum of 3 wraps of cable on drum when auger is in transport position 3 Attach winch to winch mount with three 3 8 washer locknuts Winch handle must be positioned on the left side of the auger determine left by standing at the intake end facing the discharge end 4 Thread lift cable under and around roller on ...

Page 27: ...f input shaft 2 Fasten with 1 2 locknut Do not remove or loosen the locknut on brake side of winch it is an important part of the brake system of the winch 3 12 UPPER HOUSING LUBRICATION Fill enclosed upper drive housing with grease For continuous use in extreme cold conditions semi fluid arctic grease or heavy oil may be used CAUTION Winch handle assembly must follow the instructions below Improp...

Page 28: ...he lower frame arms Manual holder must be accessible at all times whether frame is up or down 2 The manual holder cap must face up towards the intake end Attach manual holder with supplied zip ties Tighten the zip ties securing the holder in place Where possible attach the zip ties above a frame brace tab to prevent the manual holder from slipping down the lower frame arms LOWER REACH ARMS PLASTIC...

Page 29: ...auger tube Lower Tubes Place decals just below the angle flange centered on the tube Decals must be easily seen from the ground when auger assembly is complete For 36 augers the model decal can be located in the center of the lower tube Upper Tubes Place Westfield decals in the center of the upper tube where they are easily seen from the ground when auger assembly is complete For the W130 MK130 se...

Page 30: ...3 ASSEMBLY WESTFIELD GRAIN AUGERS W130 31 36 PTO SD EMD 30 30749 R0 ...

Page 31: ... cable on drum when auger is in transport position 3 Place and secure hitch pin and safety chain The safety chain should be threaded though handle on the lower tube and wrapped around auger tube before attaching to the towing vehicle Figure 4 1 Figure 4 1 Important Use a type of hitch pin see Figure 4 1 that will not allow auger to separate from towing vehicle 4 Be aware of overhead obstructions a...

Page 32: ...to Figure 3 25 4 To raise auger turn winch handle clockwise Use a firm grip on winch handle do not release unless the ratchet pawl is fully engaged Important Winch must make clicking sound when raising auger If clicking stops retain grip on handle lower auger fully and repair ratchet Note Do not turn winch handle counter clockwise except when lowering auger or severe damage to winch will occur CAU...

Page 33: ...position the balance of weight quickly transfers to the discharge end causing it to upend Ensure proper anchoring support 7 When operating auger in the raised position rest the discharge end lightly on the bin roof or tie to bin to prevent wind from toppling auger When operating the auger in a freestanding position anchor the intake end 8 Anchor and or support auger during operation When lower hal...

Page 34: ...4 TRANSPORT PLACEMENT WESTFIELD GRAIN AUGERS W130 31 36 PTO SD EMD 34 30749 R0 ...

Page 35: ... Auger wheels are chocked and PTO SD Models tractor wheels are chocked or the parking brake has been engaged Intake area and discharge spout are free of obstructions Proper maintenance has been performed 5 2 AUGER DRIVE LOCKOUT PROCEDURE WARNING Before continuing ensure you have read and understand the relevant information in the safety section Safety information is provided to help prevent seriou...

Page 36: ...Important When starting auger for the first time be prepared for an emergency shutdown in case of excessive vibration or noise Note that auger may run rough until tube is polished 5 Upon completion of initial run shutdown auger see section below for more information on shutting down your auger 6 Lock out tractor and conduct a complete inspection of auger following the checklist at the beginning of...

Page 37: ...doors or covers Keep in good working order Have replaced if damaged Do not operate the auger without all guards doors and covers in place Never touch the auger flighting Use a stick or other tool to remove an obstruc tion or clean out Shut off and lock out power to adjust ser vice or clean USE OF GRAIN SPREADERS Many grain spreaders cannot handle the large capacity of some augers Some augers plug ...

Page 38: ...ly increasing power until normal operating speed is reached EMD NORMAL SHUTDOWN 1 Near the end of a load decrease the flow of grain until auger is clear 2 Once auger is clear stop motor and lock out power Note The flighting rpm on augers equipped with electric motors is not adjustable To clear auger of grain decrease the grain flow until auger is clear and stop motor EMERGENCY FULL TUBE RESTART 1 ...

Page 39: ...s for more information LOWERING 1 For PTO drives disconnect driveline from tractor before lowering 2 Ensure area beneath auger is clear 3 Turn winch counterclockwise to lower no clicking sound when lowering 4 After lowering turn handle clockwise until you hear 2 clicks to lock brake Use a firm grip on handle Do not release unless ratchet pawl is fully engaged The winch is designed for manual opera...

Page 40: ...5 OPERATION WESTFIELD GRAIN AUGERS W130 31 36 PTO SD EMD 40 30749 R0 ...

Page 41: ...e Check with a pressure gauge Pressure should be main tained according to tire sidewall recommendation Monthly or if it seems low PTO Driveline Lubricate both universal joints After every 8 hours of opera tion Lubricate the center portion of the driveline grease fitting is beneath shield on a yearly basis Yearly Upper chain drive Fill enclosed upper drive housing to plug level with grease 130 2200...

Page 42: ...vot bushings and pinion threads Do not get oil or grease on brake discs Occasionally Replace brake discs if less than 1 16 thick As required Check for proper ratchet pawl operation When cranking in clockwise loud clicking When cranking out counterclockwise no clicking and ratchet pawl fully engaged into gear teeth Regularly Truss Cables Adjust to keep auger tube reasonably straight As necessary Ar...

Page 43: ...ions 2 Tow auger to work site 3 Remove cover from spline of PTO driveline and re lubricate 4 Check oil level in gearbox and refill if necessary half full only 5 Replace any damaged parts and decals 6 Check and perform general maintenance before using auger 7 Before raising auger after storage make certain cable is in good condition replacing it if frayed or damaged Also make sure cable is properly...

Page 44: ...6 MAINTENANCE STORAGE WESTFIELD GRAIN AUGERS W130 31 36 PTO SD EMD 44 30749 R0 ...

Page 45: ...g across flat concrete section Straighten stub or replace as necessary Take care not to bend flighting when reinstalling Obstruction in tube Visually inspect for cloth or trash wrapped around flighting or buildup of gum from oily crops such as flax or canola Drive belts jumping off pulleys Motor misaligned Ensure drive and driven pulleys are correctly aligned Belts mismatched Check manual for corr...

Page 46: ...s Auger should not be left unattended when filling bins Depending on application a belt conveyor may be more appropriate Bent flighting Flighting allowed to wear beyond normal point of replace ment When flighting becomes razor thin at intake replacement is critical Since flight material is double thickness at welded lap joints high spots on flight occur and can accelerate spot tube wear Problem Po...

Page 47: ...ies Ltd to bear the cost of labor in replacing defective parts Any defects must be reported to the Company before the end of the one year period This warranty shall not apply to equipment which has been altered improperly assembled improperly maintained or improperly repaired so as to adversely affect its performance Westfield Industries Ltd makes no express warranty of any character with respect ...

Page 48: ...P O Box 39 Rosenort Manitoba Canada R0G 1W0 Phone 866 467 7207 Canada USA or 204 746 2396 Fax 866 768 4852 website www grainaugers com email sales grainaugers com Copyright AGI Ag Growth International 2014 Printed in Canada ...

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