background image

Section BXM‐10N‐HE3‐20A

030‐101741 Rev. B

R

16

1311IARB

Figure 21. Clean the Air Intake/Exhaust Vents

remove any debris

from the screened holes

Periodically 

customer may optionally lock the door with a padlock (custom­
er supplied) through the holes provided for it at the bottom of
the door‐lock flanges.

4.

MAINTENANCE

The Westell

r

 Boxer

r

 components are maintenance‐free, how­

ever, please note the following item.

S

At least once every six months, periodic inspections
should be performed on the Boxer cabinet to remove any
debris from the fan cover's screened holes (Figure 21).
This facilitates proper operation of the cabinet and allows
unobstructed air flow.

5.

SERVICE AND REPAIRS

Replacing parts is the only recommended type of field repair
for the Westell

r

 Boxer

r

 cabinet. The list below contains the

only Boxer parts which may be ordered and field‐replaced (see
Part 6 for a telephone number, Table 4 for part numbers, and
Paragraph 7.2 for the return procedure). See Paragraph 5.1
through 5.4 for detailed steps to remove and replace these parts.

Field‐replaceable parts:

S

Controller Card

S

Internal Fans

S

Door Alarm Sensor Assembly

‐ CAUTION ‐

To avoid electrical shock, turn off any DC or AC power feeds
to the panel before removing or replacing the controller card.

5.1

Replacing the Controller Card

The Controller Card cannot be field 

repaired

. Should a prob­

lem be suspected with the card, it must be removed and
returned to Westell for service, then re‐installed or 

replaced

.

Follow the steps below to replace the controller card.

1.

Disconnect power. 

Disconnect power to the card by remov­

ing the power Euro‐connector block (labeled “–V” and
“+V”. Pull the connector toward the cabinet front.

2.

Remove all connectors. 

Disconnect all other wire connec­

tions in the card by simply pulling off each Euro‐connector

in the controller card (on all sides of the card, see
Figure 17) in similar fashion, labelling each connector as
it is removed, to facilitate re‐connection with the replace­
ment card. It is not necessary to remove any wires from the
connectors (unless a fan is suspected of being faulty and is
also being replaced).

3.

Remove card. 

Remove the old card by unscrewing the nuts

that secure the card to the cabinet wall, then pulling the
card off the studs.

4.

Install new card. 

Replace the old card with the new card,

ordered and received from Westell. Be sure the card label­
ling is visible and not upside down, align the mounting
holes in the card with the posts on the cabinet wall, then
tighten the nuts onto the studs to secure the card. Re‐in­
sert or snap‐on all connectors in their proper positions in
the card, connecting the power connector block last.

5.

Test. 

Verify the alarms and fans work. Verify the fans are

working properly by pressing the fan test button (see bot­
tom of  Figure 17 for location).

‐ CAUTION ‐

To avoid electrical shock, turn off any DC or AC power feeds
to the controller before beginning this procedure.

5.2

Replacing the “Outside Air” Fans

Fans cannot be field 

repaired 

but are field replaceable. Should

a problem be suspected with an “outside air” fan, remove the
fan and return it to Westell for service, then replace it. See
Table 4 for  ordering  information. To remove and replace an
“outside air” fan, proceed with the following instructions.

1.

Open the cabinet. 

Open the cabinet door by loosening the

cup‐washer screws with a 216 tool or can wrench (‐NHE3)
or with the provided pin‐in‐hex wrench (‐NHE3G).

2.

Remove cover. 

Remove the heat exchanger compartment

cover by first loosening the Phillips screw (near the bottom
center of the interior surface of the door, see Figure 3) with
a Phillips screwdriver, then lifting the cover off the two
posts that secure it, at the exterior top of the cabinet door.

3.

Remove fuse. 

Remove the 5A fan fuse from the controller

card (see Figure 9 or Figure 17 for fuse location).

4.

Disconnect fan power. 

Disconnect the FAN A connector at

the controller card.

5.

Remove wires from connector. 

Remove both wire sets from

the now disconnected Fan A Euro‐connector by unscrew­
ing the two set screws in the connector, pull out the
loosened wires. Note that two same‐colored wires, one
from each fan, were twisted together to form a single wire
for each wire‐port connection.

6.

Replace connector. 

Insert the empty connector back into

the controller card.

7.

Note fan cable routing and free the cable wires. 

Make a

note of the fan cable wire‐routing between the fan mount­
ing location (through the hole in the door) and the
controller card, for reference when installing the replace­
ment fans/cable wires. Gently free or loosen the wires
from any cable management devices.

Summary of Contents for Boxer BXM1019-NHE3

Page 1: ...Table 4 adds the NESC OSHA note above adds the GR 487 Issue 4 compliant bullet list feature in Paragraph 1 5 for the NHE3G model and updates Figure 2 and Figure 4 to show the pin in hex screw locks for the NHE3G model Figure 1 Closed View of BXM1019 NHE3 Cabinet 1 3 Product Purpose and Description Boxer is a compact actively cooled GR 487 Issue 4 compliant outdoor cabinet that can house and protec...

Page 2: ...et is required 1 5 Product Features Each Boxer cabinet comes fully assembled pre wired tested and ready for field provided customer equipment installation and includes the following features and capabilities S NEMA 4 compliant both models S GR 487 Issue 4 compliant BXM1019 NHE3G model S Actively cooled with heat exchanger S Dissipates up to 400 watts S Field replaceable door mounted fans S 48VDC o...

Page 3: ... provided for temporary installation lift assistance Mount ing brackets Paragraph 2 1 2 3 are attached at the top and bottom of the back wall for permanent mounting The bottom floor of the main cabinet contains numerous differently sized intact knock outs Paragraph 2 1 2 7 to accommodate a variety of cable fitting or conduit sizes and types 2 1 2 1 Large Cabinet Door A full size locking door provi...

Page 4: ...ht corner to facilitate conduit attachment or power cable ac cess Inside the cabinet the fitting is connected to an AC outlet box immediately above it 2 1 2 7 Bottom Floor Knock outs Multiple knock outs are provided on the floor of the cabinet One near the center rear of the floor is for cable ingress and egress for an optional battery cabinet that can be mounted below the Boxer cabinet or for Net...

Page 5: ...itions are provided in the channel bracket Simply loosen the hex nut lift and slide the channel backward or forward the next slot position then tighten the nut Both vertical rack channels contain predrilled holes with stan dard hole spacings either 1 1 75 or 2 rack hole patterns to mount customer supplied equipment in the cabinet Network equipment up to 10 Rack Units 10 RUs 17 5 high can be mounte...

Page 6: ...rew holes strip approximately 3 8 off the end of each wire insert wire s into hole s tighten screws and push on the Euro connector see Paragraph 3 8 and 3 9 for more installation details Connector Name of Positions Position Name Description Left Side of Controller Card TEMP ALARM 2 NO Normally Open Installer connects to field provided equipment COM Common Installer connects to field provided equip...

Page 7: ...ted to this outlet AC power also can be provided to the GFI convenience outlet in the lower left front corner of the cabinet to facilitate the installer s test equipment powering by installing the provided AC to GFI 3 wire cable Figure 19 Figure 10 Ground Plate AC GFI Outlet Locations Ground Plate AC duplex outlet GFI outlet see Figure 19 2 2 8 Grounding and Bonding Center Boxer s grounding and bo...

Page 8: ...arge procedures must be followed to maintain personal and equipment safety Do not store units near magnetic electromagnetic or electrostatic fields Always store or ship units in the original static protective packaging from Westell Use anti static mats when working on units 3 3 Selecting and Preparing the Mounting Type and Site Pre Mounting Considerations Mount the cabinet in a location with an ad...

Page 9: ...ght of the internal equipment installed in the Boxer should not exceed 50 pounds The mounting surface structure and hardware must be able to support the combined weight 120 pounds 3 6 1 Mounting on an H Frame Follow company practice or the steps below to mount the Boxer cabinet on an H frame See Figure 12 for an H frame mounting drawing If the installation includes the battery box attach the batte...

Page 10: ...dlock Pick up any tools and materials at the installation site and clean the site of any trash or debris 3 6 2 Mounting on a Wall Follow company practices or the steps below to mount the Box er cabinet to an approved wall Figure 13 The approved wall and hardware used must be able to support the combined weight of the cabinet the equipment mounted inside the cabi net plus the optional battery box a...

Page 11: ... bottom mounting holes Mark the exact locations for the bottom bracket s mounting bolts through the predrilled slotted holes in the bottom mounting brack et Drill appropriately sized pilot holes slightly smaller than the width and depth of the bolts at the marked loca tions Do not drill the holes too large 10 Install bottom mounting bolts Insert and drive all bottom bolts completely in to their fi...

Page 12: ...ole Mount Kit BXA PM02 Contents Threaded rod Bracket Washers and Nuts BXA PM03 kit also includes a shelf Figure 15 Boxer Mounted on Pole with Pole Mount Kit Pole Also see the instructions in the optional BXA PM02 pole mount kit Also see the instructions in the optional BXA PM02 pole mount kit 4 Route ground wire through knock out hole Run the ap proved ground wire through the grommet or conduit to...

Page 13: ...stem power up 3 9 Optionally Connecting External AC Power For customer convenience an internal AC duplex outlet is fac tory installed on the interior floor of the cabinet near the rear right corner see Figure 19 which is connected to a standard electrical 1 2 conduit connector also factory installed at the exterior bottom of the cabinet see Figure 18 To use an exter nal 120 VAC power source to pow...

Page 14: ...s local codes and company practices Use cable ties and the holes in the flange of the L bracket located along the bottom rear of the cabinet for routing and securing this cable WARNING All cabinet AC DC power wiring cabling and installation methods both externally to the cabinet and installation and wiring of internal cabinet equipment must be performed by a qualified electrician in accordance wit...

Page 15: ...ired grommet 3 Attach the cable s connector to the appropriate connector of the targeted equipment 4 Repeat for each cable 5 Make any desired connections between pieces of equip ment 6 Use the bond posts and ground lugs provided on the ground plate as needed for bonding and grounding any communications cables brought into the Boxer cabinet 3 15 Making TEMP DOOR ALARM Connections The high temperatu...

Page 16: ... to the cabinet wall then pulling the card off the studs 4 Install new card Replace the old card with the new card ordered and received from Westell Be sure the card label ling is visible and not upside down align the mounting holes in the card with the posts on the cabinet wall then tighten the nuts onto the studs to secure the card Re in sert or snap on all connectors in their proper positions i...

Page 17: ...from each fan should first be twisted together as a single wire unit prior to insertion into its proper termination hole in the connector 16 Apply power re install FAN A Euro connector and fuse Keeping fingers hair clothing wires tools etc away from the fans insert the FAN A Euro connector and the 5A fuse back into their proper positions in the controller card Verify the connector is not upside do...

Page 18: ...is procedure WIRE AND BLOCK DISCONNECTION NOTE The Euro connector blocks used for making DC distribution and alarm wire connections facilitate a simple group disconnection of all alarm and dc distribution wire connections there s no need to unscrew each wire Simply remove the entire block by pulling the blocks away from the panel 1 Open the cabinet Open the cabinet door by loosening the cup washer...

Page 19: ...freight prepaid and a brief problem description to Voice 630 375 4457 email rgmdept westell com Replacements will be shipped in the fastest manner consistent with the urgency of the situation Westell will continue to repair or replace faulty equipment beyond the warranty period for a nominal charge Contact Westell for details TL9000 RECYCLING NOTE Westell recommends that its products be recycled a...

Page 20: ...so GR 487 Iss 4 compliant and uses pin in hex screws not cup washer A90 BXM1019 NHE3G 600W fan cooled always on customer access door 48VDC A90 BXM1019 CAF Main Cabinet SideCar Battery Box 400W heat exchanger always on 48VDC A90 BXSC1019 4H Boxer 16 16 RU 19 wide rack Main Cabinet 400W heat exchanger always on 48VDC A90 BXM1619 4HE 700W heat exchanger temp controlled 48VDC A90 BXM1619 7HE Same as t...

Page 21: ... heater pad n n n n A90 BXA PM02 Pole mount kit main cabinet n n n A90 BXA05V PM2 Pole mount kit main cabinet only n A90 BXA05V PM3 Pole mount kit main cabinet battery box n A90 BXA PM03 Pole mount kit main cabinet standard battery box n A90 BXA PM05 Pole mount kit main cabinet standard wide battery box n n n A90 BXA WH01 Wall H frame mount kit main cabinet standard wide battery box n n n n A90 BX...

Page 22: ...ew of Boxer Cabinet Door Facing Down Forward Figure 24 Bottom Exterior View of Boxer Cabinet Door Facing Up For mounting a battery box 5X 0 58 Knock out for cable access 5X 1 125 Knock out For large cable access 4X 2 50 Knock out Front knock outs typically for Customer Rear knock outs typically for Network ...

Page 23: ...ction BXM 10N HE3 20A 030 101741 Rev B R 23 1311IARB 17 5 22 5 27 75 26 8 43 4 Figure 25 Right Side Exterior View of Boxer Cabinet Door Closed Figure 26 Right Side Exterior View of Boxer Cabinet Door Open ...

Page 24: ...B R 24 1311IARB Figure 27 Front Door Closed View of Boxer Cabinet with Mounting Hole Spacings 25 2 22 5 26 8 4 24 4 4 4 1 5 1 5 1 1 5 1 1 5 25 5 Figure 28 Front Door Open View of Boxer Cabinet Showing Internal Rack 10 RUs of Rack Space 27 8 ...

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