Werner Dosiertechnik 22189 Operating And Installation Instructions Download Page 9 | Manualshive

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GRANUDOS 45/100 PLUS V70 Touch

Index: 03

Change date: 25.04.2018

Operating instructions no.: BA SW 001-03 Granudos 45-100 PL V70T.docx

Page 9 of 92

2.2.2

Protective measures and behavioral rules

DANGER ! CAUSTIC ! PROTECTIVE EQUIPMENT !
The  GRANUDOS  PLUS  dosing  system  doses  the  calcium
hypochlorite granulate (generally called: chlorine pellets) as well as
the pH-reducer from the dosing canister.
These substances react strongly on contact and produce chlorine
gas when combined outside of water. It is therefore essential to
perform all work with these chemicals very diligently and to wear
personal protective equipment: Face protection, protective gloves,
protective apron, and boots.
The chlorine granulate and the sulphuric acid may not be mixed
with each other or with other chemicals and substances!

Store the chemicals to ensure that unauthorised persons cannot
access them.
The information in Section

3.5.1, Storage of chemicals

must be taken

in account when storing chemicals.

More  information  is  provided  in  the  safety  data  sheets  of  the
chemical substance producers!

CAUTION !
When water from the drinking water network is used to supply
the GRANUDOS dosing system, a system separation according to
the  locally  valid,  legal  regulations  (in  Germany  and  EU  DIN  EN
1717: 2011-08) must be installed to prevent the reflux of the water
in the event of a sudden pressure drop in the network!

ATTENTION !
The electrical components in the control units of the systems are
sensitive  towards  electrostatic  discharge.  The  generally  known
precautions  regarding  ESD-sensitive  devices  must  be  adhered  to
when handling these devices!



Disconnect the system from the power supply



Discharge the personal static charge

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Summary of Contents for 22189

Page 1: ...Item no 22189 22756 22761 22870 22937 23069 23255 23589 23643 24324 Language EN Operating and installation instructions Dosing system GRANUDOS 45 100 PLUS V70 Touch and Feed system GRANUDOS PLUS ...

Page 2: ...ce name plate 24 3 3 1 Name plate GRANUDOS PLUS V70 Touch 24 3 3 2 Name plate Feed system GRANUDOS PLUS 24 3 4 Technical data 25 3 4 1 Requirements for the calcium hypochlorite granulate 26 3 5 Transport storage 26 3 5 1 Storage of chemicals 26 4 Assembly 27 4 1 Selecting the place of installation 27 4 2 Assembly information installation suggestion 27 4 3 Mechanical installation 28 4 3 1 Installat...

Page 3: ...ms 59 6 2 10 Service programme 61 6 3 pH monitoring NE option 62 6 4 Top up consumables 63 7 Maintenance service faults 64 7 1 Device maintenance 64 7 1 1 The GRANUDOS PLUS dosing system 65 7 1 2 Cleaning the preliminary filter 65 7 1 3 Exchanging the dosing screw and the dust seal 65 7 1 4 Injector with flow switch 68 7 1 5 Maintaining and setting the rinsing tray inlet floater control valve 69 7...

Page 4: ... kind and translation into other languages also of excerpts is only permitted with the explicit approval of WDT Werner Dosiertechnik GmbH Co KG Subject to technical changes These operating instructions are based on the German original provided by the WDT company Responsible for the content WDT Werner Dosiertechnik GmbH Co KG Hettlinger Str 17 D 86637 Wertingen Geratshofen Tel 49 0 82 72 9 86 97 0 ...

Page 5: ... group Only our authorised partners and persons who were instructed regarding the device functions and have read and understood the operating instructions may work on the system Electrotechnical connection work may only be performed by appropriately trained specialist staff 1 3 Symbols used The following types of safety instructions and general instructions are used in this document DANGER DANGER ...

Page 6: ...e to goods ESD SENSITIVE ESD SENSITIVE identifies electronic components that can be damaged by electrostatic discharge The generally known precautions regarding ESD sensitive devices must be adhered to when handling these devices Hint A HINT characterises information that may help to improve the operation Mandatory sign Use face protection Mandatory sign Use protective gloves According DIN EN 374 ...

Page 7: ...ce for each delivery also for warranty services Customers will receive a credit note after returning the faulty part and its inspection as required Please return goods within 14 days Costs for consequential damage and costs resulting from handling warranty claims are excluded Warranty claims are not valid when the damage was caused by frost water over voltage or inappropriate handling Hint Please ...

Page 8: ...to persons and the environment In emergencies relating to the handling of chemicals you can contact a Poison Emergency Call Centre Emergency call number Poison Emergency Call Munich or any other poison centre Telephone 49 89 19240 Extract from the GUV V D 5 accident prevention regulations Installation rooms for chlorination systems and storage rooms 3a 1 Chlorination systems must be installed in l...

Page 9: ... each other or with other chemicals and substances Store the chemicals to ensure that unauthorised persons cannot access them The information in Section 3 5 1 Storage of chemicals must be taken in account when storing chemicals More information is provided in the safety data sheets of the chemical substance producers CAUTION When water from the drinking water network is used to supply the GRANUDOS...

Page 10: ...ircuits consisting of a Buffer container incl protective tray integrated into the feed system b Feed system with pump and pipes c Distribution system dosing lines for the chlorine solution number freely selectable 2 Buffer container with or without protective tray 3 pH monitoring to control the pH value 4 Dust extraction for dusty granulates 3 2 Product description 3 2 1 The function of the GRANUD...

Page 11: ...Index 03 Change date 25 04 2018 Operating instructions no BA SW 001 03 Granudos 45 100 PL V70T docx Page 11 of 92 The functional principle of the GRANUDOS PLUS dosing system Figure 1 Functional principle of the GRANUDOS dosing system ...

Page 12: ...he drum will be in dosing position The spring lever 9 locks the drum holder in the drum exchange or do sing position The acid pump 10 for dosing the pH reducer and the dirt filter for the motive water pump of the dissolving system are attached to the standing col umn Figure 2 GRANUDOS PLUS V70 Touch 1 Drum holder 2 Fastening straps 3 Safety belt 4 Dosing head 5 Clamping lever for safety belt 6 Dis...

Page 13: ...ted below it A Solenoid knocker 30 has been installed to loosen up the chlorine It provides a brief tap on the dosing hopper at every dosing process to prevent the granulate from forming bridges in the dosing line The chlorine dosing is arranged alternately with the acid and is monitored see Section 3 2 6 Controller The chlorine content in the drum is continuously calculated by the controller and ...

Page 14: ...r valve 33 Rinsing tray 34 Rinsing pipe 35 Injector 36 Screw connection with hole disk 37 Level switch min max Rinsing tray 38 Clamping socket for switch 39 Rinsing tray flow switch 40 Dissolving cyclone 41 Chlorine missing switch sensor at cyclone 42 Connection for manometer 43 Operating water outlet ball valve 44 Control valve for dissolving water 45 Dirt filter d75mm 46 Motive water pump differ...

Page 15: ...ports a fault and the dosing is interrupted when no chlorine is measured 8 seconds after the start of the 2nd dosing cycle The following safety package is installed to ensure that chlorine granulate and acid cannot mix and react with each other in the open part of the dissolving system The dosing of the two chemicals takes place in fixed cycles with pauses between the dosing steps The power suppli...

Page 16: ...g series Acid dosing by the GRANUDOS PLUS aims at complete dissolution and neutralisation of the chlorine granulate This creates hypochloric acid Each kg chlorine granulate requires the supply of approx 0 5 1 0 litres of 37 sulphuric acid For this aim a hose pump is installed standard The acid dosing must be adjusted to the chlorine dosing during initial operation so that the pH value of the chlor...

Page 17: ...use nitric acid instead of sulphuric acid in order to prevent possible formation of gypsum residues due to high sulphate concentrations in the buffer tank CAUTION With a hydrochloric acid concentration of more than 10 a Viton hose must be inserted in the peristaltic pump This is resistant up to a maximum of 33 acid content This hose must be replaced every 6 months 3 2 6 Control series Control GRAN...

Page 18: ...is opened The standard feed system consists of a a 300 l buffer container including protecting tray b magnetic rotation pump with PVDF head and piping as well as c distribution system dosing lines for the chlorine solution Optional accessories d pH monitoring On a Buffer container integrated into the feed system The buffer container has a capacity of 300 l and has a 4 way level switch installed Fi...

Page 19: ...lux valve in the filling line 54 Reflux valve for the feed pump 55 Feed pump 56 Filling line from GRANUDOS 57 Terminal box to connect the control valves 58 Pressure retention valve 59 Bleeding line for the feed pump 60 Ball valve for bleeding 61 Alarm switch in the collecting tray 62 Suction line of the buffer tank with ball valve Three feed pumps with and without frequency converter are available...

Page 20: ...connection of the feed pump The flow performance required is determined from the chlorine concentration in the solution and the required dosing performance regarding free chlorine See Section 5 2 11 Dosing performance assessment Nominal performance of the granulate dosing at the initial operation A relay system separates the power supply to the control valves when the feed pump is switched off due...

Page 21: ...on that will then be dispensed by the measurement and control system when more chlorine is required This would reduce the pH value in the basin The pH value of the chloride solution is measured to prevent this Filling is stopped and an alarm is reported when the set target range for the pH value is exceeded 75 Ball valve for bleeding 76 pH electrode 77 Adapter PG13 5 for the pH electrode 78 Head o...

Page 22: ...ol lever L min initiates the GRANUDOS PLUS to fill the buffer tank 2 The upper control level L max terminates filling of the buffer tank by the GRANUDOS PLUS followed by a rinsing cycle to clean the dissolving system first 20 seconds with acid then another 20 seconds with plain water 3 The feed pump is switched off and the appropriate alarm message is shown on the display in the event of a Level L...

Page 23: ...t work 3 Reflux out of a dosing line from the swimming pool when the feed pump is switched off the solenoid valve is not closing and the reflux valve leaks In each of these cases the GRANUDOS dosing system switches off the feed pump continues to run or restarts and in cases 2 and 3 3 2 9 Dust extraction option The dust extraction serves as support to avoid dust in the dosing system GRANUDOS In cas...

Page 24: ...type description Array 2 Enter the drum type Array 3 Item no Array 4 Serial no Array 5 Enter the current Array 6 Enter the production date 3 3 2 Name plate Feed system GRANUDOS PLUS Enter the data on the name plate of your device here Array 1 Complete the type description Array 2 Enter the item number Array 3 Serial no Enter the serial number Array 4 Enter the connecting voltage in Volt Array 5 En...

Page 25: ...rating data Dosing performance GR 45 Dosing performance GR 100 Chlorine 1 2kg h 1 Acid max 3l h 2 Chlorine 2 4kg h 1 Acid max 3l h 2 Total water throughput set for all dosing lines max 1200l h Filling performance of the dosing device max 1200l h Motive water pump 0 39kW 230V 1 95A Feed pump until 1barg 0 55kW 230VAC 50Hz 1ph until 1 7bar 1 1kW 230VAC 50Hz 1ph with FC until 1 5barg 1 1kW 400VAC 3ph...

Page 26: ...ng the granulate to gain an initial impression of the quality The granulate must be white Free of clumps No strong chlorine smell must be present when opening the drum Specification Calcium hypochlorite concentration higher than 70 Water insoluble Ca OH 2 CaCO3 less than 4 Humidity less than 5 Grain size Dust smaller than 0 15 mm 100 mesh smaller than 1 Fraction of coarse particles larger than 2 5...

Page 27: ...ax 2 hours per day also see the locally valid accident prevention regulations Germany BGR GUV R 108 5 Equipment areas must be ventilated to ensure that hazardous substances cannot reach concentrations that are detrimental to health from BGR GUV R 108 accident prevention regulations 6 A collecting tray for the acid canister must be provided 7 It must comply with the accident prevention regulations ...

Page 28: ...GRANUDOS PLUS has been completed fasten it to the floor with the 3 screws provided 4 3 2 Installation of the GRANUDOS PLUS feed system option The feed system should preferably be installed on the left side of the dosing device see layout suggestion If another arrangement is necessary or when the feed system is at a different height than the dosing system the manufacturer should be contacted before...

Page 29: ... mounting plate 3 Screw in the pressure transmitter together with the pre installed manometer 94 into the T piece 4 The 4 handles 95 at the corners of the collection tray can be cut off 4 3 3 Installation of the buffer tank buffer tank option with without protective tray Place the protective tray onto a suitable level foundation in the device room and align it Place the empty buffer tank into the ...

Page 30: ... of the GRANUDOS PLUS to the water supply There are 2 options to do this Water supply 1 swimming pool water Take the dissolving water from the clean water pipe downstream of the swimming pool filter when the flow pressure at the Granudos inlet is at least 0 2barg Water supply 2 public water mains Use supply with public water mains only when Water Supply 1 cannot be implemented CAUTION A system sep...

Page 31: ... ATTENTION Reflux valves preferably ball reflux valves should be installed at the injection point to prevent reflux of swimming pool water when the feed pump does not work and the control valve does not completely close 4 5 Electrical installation DANGER DUE TO HIGH VOLTAGE The electrical installation may only be performed by appropriately trained specialist staff The power supply must be switched...

Page 32: ...locked by the central control system with the filter system to ensure that no production takes place when the filter pumps are switched off or when the water supply is not ensured The 240V supply cable for the control valves of the chlorine dosing system is connected in the terminal box behind the dosing lines The control lines of the dosing valves are separated by separating relays when the feed ...

Page 33: ...on tube of the flow switch Remove alien object Remarks During start up all fault messages are suppressed for 12 seconds to ensure constant flow in the rinsing tray Filling starts thereafter when no fault is pending Faults during the filling process must be pending for more than 6 seconds before the system responds and the GRANUDOS PLUS switches off The Chlorine missing switch 41 on the mixing cycl...

Page 34: ...s the front and out of the guide in the housing 2 Place the yellow roller carrier onto the axle and put the hose into the housing 3 Turn the roller carrier anti clockwise while carefully pushing the hose into the housing 4 Continue turning the roller carrier until the hose is completely inside the housing Figure 22 Hose dosing pump Lock washer Hose set Hose holder Pump housing Suction connection P...

Page 35: ...he acid canister Poisonous fumes may be created when handling acids Do not inhale fumes 1 Unscrew the screw lid with acid lance from the empty acid canister place the suction lance into the collecting tray and immediately close the empty canister with the original screw lid 2 Lift the empty canister out of the collecting tray 3 Place a full acid canister into the collecting tray 4 Unscrew the scre...

Page 36: ...r Removal of chlorine is unpleasant and takes effort Take this into account when purchasing the chlorine The chlorine granulate and the acid may not be mixed with each other or with other chemicals and substances Eliminate possible incrustations from the hopper 23 to avoid failures during the chlorine dosing Upon delivery we can check the following as first quality impression The granulate must be...

Page 37: ...overed during the drum ex change Carelessness and a missing cover may lead to deflagration GRANUDOS PLUS overview Figure 27 GRANUDOS PLUS V70 Touch 1 Drum holder 2 Fastening straps 3 Safety belt 4 Dosing head 5 Clamping lever for safety belt 6 Dissolving system 7 Control 8 Name plate right at the stand pipe 9 Spring lever for reversing device hidden 10 Acid pump hidden 11 Dust protection 12 Suctio...

Page 38: ...ctly fits the threads of the drum does not jam and is properly connected after tightening 6 Ensure that the new drum placed onto the turning mechanism touches the back rails and the bottom spacer and that the holding rod interconnects with the cross ribs of the drum 7 Then tighten the fastening straps around the drum and close the clamping lever The clamping lever must close tightly but don t use ...

Page 39: ...he clamping lever 113 3 Push the holding ring 111 upwards over the hood until it clicks in 4 Remove the empty drum 112 from the turning mechanism unscrew the dosing hopper 110 and place it sideways onto the floor 5 Remove the lid of the new drum and remove any pouring cup 6 Place the dosing hopper onto the drum and screw it tight ensuring that the grip recesses of the drum are at the sides and the...

Page 40: ...bled Thereafter open the stop valve upstream of the cyclone Only then switch on the GRANUDOS PLUS 4 The piping to the GRANUDOS PLUS must be carefully bled before switching on Take note of the d75 pre filter When the water level in the filter drops significantly after the pump is switched on switch off the GRANUDOS PLUS open the bleeding screw on top of the filter let water run into the filter and ...

Page 41: ...uery has been confirmed 8 Continue with Section 5 2 10 Calculation of the dosing line flow performance This point is omitted when only the buffer tank without the feed system was ordered 5 2 6 Setting the water flow in the dissolving system Figure 30 Dissolving system without dust extraxtion 31 Pressure switch 32 Rinsing tray inlet float regulator valve 33 Rinsing tray 34 Rinsing pipe 35 Injector ...

Page 42: ...phragms with 5 5mm and 7mm are included in the spare parts bag attached Setting the pressure switch 31 The pressure switch installed 31 registers the effective pressure of the motive water pump 46 The GRANUDOS system switches off when the switching power is not reached after air was aspired or a pressure drop in the water supply This ensures in addition to the electrical interlock that Dosing is s...

Page 43: ...0 in Figure 10 Page 18 in the bleeding line which leads back to the container is opened and the pump is started by pressing the OK button The pump is bled after approx 15 seconds when the water flows back into the container and the ball valve must again be closed 5 2 9 Setting the pump pressure of the feed pump pressure retention valve option 1 Open all stop valves and control valves in the dosing...

Page 44: ...ce of the GRANUDOS PLUS It means the GRANUDOS PLUS must still slowly fill up the tank at full dosing performance Hint The buffer tank must still fill up slowly at the dosing performances set and with open control valves The filling performance of the GRANUDOS PLUS can reach up to 1200l h 5 2 10 Calculation of the dosing line flow performance The maximum chlorine dosing quantity is specified on the...

Page 45: ... the initial operation Entering this programme requires entry of a password when a password was issued Password allocation is described in Section 6 2 8 Settings system The determination of the effective chlorine performance is required for the calculation of the chemical substance consumption and therefore for the calculation of the Reserve message for the chlorine granulate Check the water level...

Page 46: ...ne 1 Place a collecting container e g a flat bow under the dosing pipe Figure 32 Dosing performance assessment Chlorine 2 Chlorine granulate is transported into the collecting container for 2 minutes Figure 33 Dosing performance assessment Chlorine 3 The dosing amount in the collecting container is weighed with a letter scale and the weigh in gram determined is entered and confirmed with OK ...

Page 47: ...gs system Appropriate dosing performances for chlorine and acid can be set in the menu The value for chlorine should not be lower than 50 due to the sensitivity of the Chlorine missing switch on the dissolving cyclone The dosing performance for acid must be set to ensure that the chlorine solution is pH neutral pH 7 0 0 2 The chlorine and acid dosing must be matched according to the concentration ...

Page 48: ...UDOS 45 Chlorine approx 2kg h acid approx 3l h for GRANUDOS 100 Chlorine approx 4kg h acid approx 3l h The setting of the dosing times for chlorine and acid determine the dosing performance and thereby the concentration of the chlorine solution ATTENTION The chlorine dosing performance cannot be set to less than 50 as the chloride dosing is monitored by the optical sensor in the cyclone The effect...

Page 49: ...least for 2 seconds due to the detection of rotating chlorine otherwise the Chlorine missing fault message is shown and the GRANUDOS PLUS switches off After pressing the Reset button and then the Dosing off button the GRANUDOS PLUS fills only water into the feed system or the tank Turn the adjustment screw clockwise until the LED lights up Thereafter turn it back until the LED goes off and then an...

Page 50: ...RANUDOS PLUS is not in the operating state Filling the buffer tank After pressing the Stop programme button the feed pump stops and the manual ball valves in the dosing lines and the suction line to the feed pump close Unscrew the connection plug from the electrode to remove the pH electrode then turn out the pH electrode and calibrate it according to the operation instructions for pH calibration ...

Page 51: ...is followed by continuous dosing of chlorine and acid according to the settings The GRANUDOS PLUS dosing system is only switched on and off by the L min and L max level switches in the buffer tank After switching off the dosing at L max tank full the dissolving system is rinsed for another 40 seconds to keep the dissolving system clean Acid dosing is used during the first 20 seconds of this period...

Page 52: ...ergency operation The level switches L max alarm and or Collecting tray leak are active in this operating state No chlorine solution is produced The feed pump of the conveying system continues to run until both switches are deactivated to prevent the tank from overflowing The start menu Tapping a programme point in the header line opens it in the display 6 2 2 The shortprogrammes in the header lin...

Page 53: ...he button now shows Dosing off Press this button to resume regular dosing operations Menu Access to the main menu with sub programmes settings for test programmes service requires that the operation is first terminated by using the red Stop button A detailed description of the Main menu sub programmes see Sections 6 2 4 to 6 2 10 Alarm list The full test of fault messages is shown in this alarm li...

Page 54: ...serve status of the new drum which is calculated based on the chlorine consumption can be appropriately reported see Section 5 2 3 The drum size and the specifications for the reserve message must be set at Section 6 2 7 After pressing the Chlorine drum change button the display shows Press Yes to confirm that the drum change has been completed Container change acid The procedure is described unde...

Page 55: ...W 001 03 Granudos 45 100 PL V70T docx Page 55 of 92 6 2 3 The sub programmes The operation must be stopped to allow access to the sub programmes menu Basic settings see operating data sheet Section 9 4 Operating data sheet Figure 40 Overview of sub programmes menu Figure 41 Sub programmes menu ...

Page 56: ... at the GRANUDOS PLUS 6 2 5 Settings operation of transport system at night The Night operation programme can be activated to save electricity The Menu Settings Feed system night operation can be used to set pauses for the operation of the feed pump individually for each day of the week 6 2 6 Settings dosing performance assessment for the chlorine granulate Entering this programme requires entry o...

Page 57: ...icantly in order to ensure that the Reserve message is correct 6 2 7 Settings Reserve message for chlorine granulate and acid The quantities used for dosing which are the basis for calculating the Reserve message as well as the size of the full containers are entered here The two messages indicate that the respective chemicals container will soon be empty Figure 43 Chlorine reserve message 6 2 8 S...

Page 58: ...een pre set at the factory The desired password must be entered into both lines Hint Enter allocated passwords in the operating data sheet under Section 9 4 An allocated password can only be reset by the manufacturer s customer service Please leave both lines empty and press the OK button to remove a password 6 2 8 2 Settings System Network The controller has an interface wit RJ45 plug in socket T...

Page 59: ...pped at any time by using the Stop button The two test programmes Chlorine and Acid can only be activated when the level in the buffer tank is between the upper and the lower control point i e when filling is possible Filling can be activated here After touching the programme symbol the flow diagram with the control signals for the respective actuator are shown When the symbol lights up in green t...

Page 60: ...dition all currently pending fault messages are shown Input test The switches must be activated by hand to check the switch function The functional indicators on the display must respond accordingly Pressure min the pump pressure is lower than the set pressure As the pump does not run in the test program The switch is open display D min 0 Water Level min The floater of the level switch in the rins...

Page 61: ...is pressed upwards Chlorine empty switch The switch symbol flashes in red when the chlorine drum is empty e g when the drum is turned Feed system The switching states are shown when this switch is activated For example when the floater of the L min switch is pressed down the switch symbol turns green When the floater of the L min alarm switch is pressed down the switch symbol flashes in red The sa...

Page 62: ...ng the whole operating time of the motors which is determined according to Section 5 2 11 Factory settings are used for the calculation when Dosing performance assessment is not started A code number may be entered to reset the consumption information Operating hours counter The total operating times of the GRANUDOS PLUS motive water pump and the feed pump of the feed system are specified here Thi...

Page 63: ... handling chemicals Tightly fitting protective goggles protective gloves apron face protection boots The safety data sheets for the respective chemicals must be adhered to Refilling acid Exchanging the acid canister is described in Section 5 2 2 The specifications in the safety data sheets for the respective chemicals must be adhered to Refilling chlorine granulate Exchanging the chlorine granulat...

Page 64: ...ousing in order to lift the display lid or the small connection space lid Thereafter pull the display lid forwards The upper lid lugs run in guide grooves to the front latching point The display lid is then opened by folding it upwards The standing bracket can be used to support the display lid on the basic housing and keep it up for work on the terminals To close the housing subsequently the stan...

Page 65: ...n Section 9 5 Maintenance protocol when performing maintenance work 7 1 2 Cleaning the preliminary filter Always close the inlet and outlet valves when working on water conducting lines A clean preliminary filter is important for appropriate operation A dirty filter may cause cavitation at the motive water pump and thus damage the pump Loosen the upper and lower union nut at the filter and remove ...

Page 66: ... chlorine granulate in the dosing screw strongly solidified or the granulate easily fall out of the dosing screw when it is pulled out g The granulate may be humid or its dust component may be too high when it is solidified The dosing screw may also be worn so that the granulate is no longer appropriately transported Removing the dosing motor a Disconnect the motor cable at the terminal box on the...

Page 67: ... evenly fasten it with new M5x20 screws and press on the protective flaps ATTENTION The screw would strongly corrode within a short time without the sealing putty and could then no longer be loosened It will only be possible to exchange both parts together in case the dosing screw or the motor must later be exchanged again Exchanging only the dosing motor a Fully turn the headless screw out of the...

Page 68: ...ss it firmly against the motor and tighten the headless screw b Slide the motor with dosing screw back into the cleaned holder screw on the flange not too tightly and press the protective caps onto the screw heads c Place a new O ring onto the screw guidance pipe wrap it with Teflon tape approx 3 layers grease and slide the dosing unit into the holder 7 1 4 Injector with flow switch Flow switch ov...

Page 69: ...rinsing tray so that the water level is approx in the middle of the rinsing tray Exchanging the membrane Loosen the union nut 142 and remove the upper part of the floater valve Remove the floater valve tappet assembly 147 149 pull the valve cone 149 off the tappet 147 and place a new membrane onto the valve cone Also exchange the O ring on the valve cone 149 Complete overview of the floater contro...

Page 70: ...ED goes off The Chlorine empty fault of the controller responds after a delay A new switch must be installed when the switch does not respond to the adjustment potentiometer or when the adjustment screw is destroyed Adjusting the switch drum turned upwards Turn the adjustment screw to the right until the switch LED lights up then carefully turn it back until the switch LED goes off then continue t...

Page 71: ...e lock washer in order to exchange the pump hose Turn the roller carrier to the left and pull the dosing hose forwards through the recess in the roller carrier Pull the hose holder with the dosing hose out of the guide and carefully remove the cable ties at the hose connections with a sharp knife or with pliers while taking care that the hose nipple is not damaged Push the new dosing hose onto the...

Page 72: ...igures in Section 5 2 1 Install the hose pump roller carriers Click back the lock washer and the pump cover 7 1 8 Cleaning of the dust extraction option a Disconnect the device and secure against new connection b Loosen the two lateral screws c Lift the motor upwards out of the blower d Clean blower and tank e Disassemble the transparent hose and clean with the supplied brush f Assemble in reverse...

Page 73: ...ing switch They can further be queried in the Alarm list short program It is furthermore possible that the switches or sensors are faulty and that it is therefore not possible to transmit an electrical signal A fault is only indicated when it has been pending without interruption for at least 6 seconds Hint Incrustations of chloride granulate at the hopper can cause functional failures Clean the h...

Page 74: ...DOS stops The stop valve and the motive water pump are switched off 1 Check the function of the motive water pump 2 Preliminary filter clogged 3 Intake opening in the rinsing tray blocked 4 Particles introduced during the installation or by the chlorine may be stuck in the injector the nozzle or the suction pipe 5 Insert hole diaphragm with larger hole or remove the diaphragm completely 6 Blocked ...

Page 75: ...r in the collecting tray 1 The buffer tank is overflowing or has a leak a Upper level switch for filling stop and upper alarm switch in the buffer tank defective b Chlorine control valve and reflux valve of a dosing line leaking when the feed pump is not running 2 Control valve in the water supply of the GRANUDOS leaking 16 pH monitoring ALARM Only active in versions with pH monitoring a When the ...

Page 76: ...id reserve message The amount set has been dosed green 9 Acid empty alarm acid container floater down open red 10 Chlorine motor alarm Chlorine motor fuse triggered red Feed system 11 Level min message buffer tank floater down closed green 12 Level max message buffer tank floater up closed green 13 Level min alarm buffer tank floater down closed red 14 Level max alarm buffer tank floater up open r...

Page 77: ...on dust extraction 8 Loosen the two lateral screws Disassemble the stirrer motor and keep in a dry place 9 Clean the blower and the stirrer tank 10 Drain all water filled parts when there is a risk of frost 11 Disassemble the transparent hose and clean with the supplied brush 8 3 Shutting down the GRANUDOS PLUS feed system 1 The feed pump must be in operation and the control valves of the dosing l...

Page 78: ...GRANUDOS 45 100 PLUS V70 Touch Index 03 Change date 25 04 2018 Operating instructions no BA SW 001 03 Granudos 45 100 PL V70T docx Page 78 of 92 9 Documents 9 1 Declaration of conformity ...

Page 79: ...0 PL V70T docx Page 79 of 92 9 2 Terminal diagrams Hint These operating instructions include terminal plans for the standard versions of the devices The special circuit diagrams that are adjusted to the optional equipment of the GRANUDOS PLUS dosing system and feed system are inside the terminal boxes of the devices ...

Page 80: ...V70 Touch Index 03 Change date 25 04 2018 Operating instructions no BA SW 001 03 Granudos 45 100 PL V70T docx Page 80 of 92 9 2 1 Circuit diagram I O board for GRANUDOS 45 100 PLUS V70 Touch Dissolving system Dosing hopper ...

Page 81: ...GRANUDOS 45 100 PLUS V70 Touch Index 03 Change date 25 04 2018 Operating instructions no BA SW 001 03 Granudos 45 100 PL V70T docx Page 81 of 92 Acid pump ...

Page 82: ... 45 100 PLUS V70 Touch Index 03 Change date 25 04 2018 Operating instructions no BA SW 001 03 Granudos 45 100 PL V70T docx Page 82 of 92 9 2 2 Terminal diagramm network adapter with connection to the I O board ...

Page 83: ...GRANUDOS 45 100 PLUS V70 Touch Index 03 Change date 25 04 2018 Operating instructions no BA SW 001 03 Granudos 45 100 PL V70T docx Page 83 of 92 9 2 3 Terminal diagram I O board GRD 7 ...

Page 84: ...GRANUDOS 45 100 PLUS V70 Touch Index 03 Change date 25 04 2018 Operating instructions no BA SW 001 03 Granudos 45 100 PL V70T docx Page 84 of 92 9 2 4 Circuit diagram feed system 230V pump MPN130 ...

Page 85: ...GRANUDOS 45 100 PLUS V70 Touch Index 03 Change date 25 04 2018 Operating instructions no BA SW 001 03 Granudos 45 100 PL V70T docx Page 85 of 92 9 2 5 Circuit diagram feed system 230V FC pump MPN130 FC ...

Page 86: ...GRANUDOS 45 100 PLUS V70 Touch Index 03 Change date 25 04 2018 Operating instructions no BA SW 001 03 Granudos 45 100 PL V70T docx Page 86 of 92 9 2 6 Circuit diagram feed sstem 400V pump MPN150 ...

Page 87: ...PLUS V70 Touch Index 03 Change date 25 04 2018 Operating instructions no BA SW 001 03 Granudos 45 100 PL V70T docx Page 87 of 92 9 3 Commissioning report The commissioning protocol is included in the documents attached ...

Page 88: ...ium hypochlorite 75 50 100 1 Cycle time 30 seconds Pressure switch 31 1 5barg 1 3barg 0 25 System Date time MEZ MESZ MEZ 12 11 Password 1 9999 1 Display brightness 80 9 100 1 Language EN DE EN FR FI NO IT System version Without feed system With without feed system System network if present IP address xxx xxx xx x Subnetmask xxx xxx xxx x Gateway xxx xxx xx x Feed system option Dosing performance l...

Page 89: ...12 11 Password 1 9999 1 Display brightness 80 9 100 1 Language EN DE EN FR FI NO IT System version Without feed system With without feed system System network if present IP address xxx xxx xx x Subnetmask xxx xxx xxx x Gateway xxx xxx xx x Feed system option Dosing performance line 1 50 600l h Dosing performance line 2 50 600l h Dosing performance line 3 50 600l h Dosing performance line 4 50 600l...

Page 90: ... PLUS V70 Touch Index 03 Change date 25 04 2018 Operating instructions no BA SW 001 03 Granudos 45 100 PL V70T docx Page 90 of 92 9 5 Maintenance protocol The maintenance protocol is included in the documents attached ...

Page 91: ...re parts set for acid dosing valve 15764 pressure switch 1 3 bar M10x1 with housing 23364 Filter Filter housing d75 GR PLUS 15407 Filter top part with d25 ball valve 12304 O Ring for d75 filter 11258 Control Control plate IO_GRD_7 V1 21623 Control board NT_GRD_7 V2 power adapter 21623 1 Operation Touch 7 22747 Main switch 21839 Fuse holder FPG1 5x20 IP67 21899 Floater valve Floater valve complete ...

Page 92: ...d25 1 4 10042 Manometer 1 4bar glycerine 21937 Pressure retention valve DHV DN 20 10071 Maintenance set pressure retention valve DHV DN20 16992 Control valve Bü 20294 Maintenance set for control valve Bü 20294 21416 1 Membrane T4 DN15 20 PTFE coated 14079 pH monitoring pH electrode GR PLUS 12436 Cable for pH electrode GR PLUS 11680 Dust extraction Stirrer motor gear motor SA 25156 Ball bearing 259...

Page 93: ...Switching body low GR stopped fault indication 1 6 Set the water level adjust diaphragm to pressure conditions 1 7 Check the floater valve function flow reacts gently 2 Chlorine dosing technology 2 1 Heating function Warm dosing pipe 2 2 Empty switch function Drum turning fault indication 2 3 Dosing motor function Chlorine test program is dosing 2 4 Check the tensioning straps and safety belt 2 5 ...

Page 94: ..._____________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________...

Page 95: ...t 6 1 5 Replace the sealing ring of the switching unit 12 1 6 Replace the floater valve membrane and cone seal 12 1 7 Check the floater function 6 1 8 Replace the hose to the suction pipe 12 1 9 Check the pump impeller and lid only for Calpeda pumps 12 1 10 Check floating ring seal for tightness 6 1 11 Check pump roller bearings for noises 6 1 12 Clean the dirt filter 3 1 13 Replace all O rings 12...

Page 96: ...alves 12 5 8 Replace the membranes of the check valves 12 5 9 Replace the active carbon in the filter 12 5 10 Check and calibrate the pH electrode 3 5 11 Check the PTFE floating ring seals of the feed pump 12 5 12 Replace the PTFE floating ring seals of the feed pump 24 5 13 Check the ball bearings of the feed pump 12 5 14 Replace the ball bearings of the feed pump 24 6 Other work 6 1 Thoroughly c...

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