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7

SIDE RAIL ASSEMBLY

(

CONTINUED

)

ASSEMBLE SIDE RAIL LEGS FOR ALL RISERS WITHOUT A

4

TH STEP ADDITION

To assemble the (8) Side Rail Leg to a (6) Side Rail for all Risers

without

the 4th Step Addition, do

as follows.

1. Slide the (8) Side Rail Leg onto (6) Side Rail with the (10) Slide Leg oriented to the left side.

2. Align the lower holes of the (8) Side Rail Leg with the two clearance holes in the (6) Side Rail.

3. Insert two (7) Capscrews, 5/16-18x1-3/4 inches long, through the two (8) Side Rail Leg Lower Holes.

4. Using two one-half inch open end wrenches, fasten a (5) Locknut, 5/16-18, to each Capscrew

and tighten.

5. Repeat Steps 1 through 4, orienting the Slide Leg to the right side.

(6) Side Rail

(8) Side Rail Leg, shown

with the (10) Slide Leg

oriented to the right side

(8) Side Rail Leg, shown

with the (10) Slide Leg

oriented to the left side

1

Side Rail Leg

Lower Holes

Side Rail

Clearance Holes

2

(8) Side Rail Leg

(6) Side Rail

(5) Locknut,

5/16-18

(7) Capscrew,

5/16-18x1-3/4”

(6) Side Rail

(8) Side Rail Leg

(10) Slide Leg

3

4

Summary of Contents for Tourmaster Side Rails

Page 1: ...he Tourmaster Side Rail Assembly Instruction before assembling the Side Rails parts Note Remove all items from the shipping carton and arrange them in their approximate final position Refer to the ill...

Page 2: ...4 4 Flat Washer 5 16 5 10 Locknut 5 16 18 6 2 Side Rail 7 6 Capscrew 5 16 18x1 3 4 8 2 Side Rail Leg 9 2 Plug Square 1 1 4 10 2 Slide Leg Quantity is for a set of Side Rails PARTS LIST FASTENERS 4 Fla...

Page 3: ...ree methods shown in Step 1 below and on the following page 1 Insert the 10 Slide Leg into the 8 Side Rail Leg and align the appropriate Clearance Hole of the 10 Slide Leg to the clearance hole in the...

Page 4: ...ion installed For 4 foot wide 3 step Tourmaster Risers with 18 inch deep steps and the 4th step addition installed 10 Slide Leg inserted into 8 Side Rail Leg with the center hole aligned to clearance...

Page 5: ...de Rail Leg 10 Slide Leg 2 3 ASSEMBLE SLIDE LEG TO SIDE RAIL LEG CONTINUED 2 Insert a 7 Capscrew 5 16 18x1 3 4 inch long into the 8 Side Rail Clearance Hole 3 Using two one half inch open end wrenches...

Page 6: ...3 Insert two 7 Capscrews 5 16 18x1 3 4 inches long through the two 8 Side Rail Leg Upper Holes 4 Using two one half inch open end wrenches fasten a 5 Locknut 5 16 18 to each Capscrew and tighten 5 Rep...

Page 7: ...il 3 Insert two 7 Capscrews 5 16 18x1 3 4 inches long through the two 8 Side Rail Leg Lower Holes 4 Using two one half inch open end wrenches fasten a 5 Locknut 5 16 18 to each Capscrew and tighten 5...

Page 8: ...ail Note Make sure that the S shape or open channel of the 1 Side Rail Bracket is on the same side as the 10 Slide Leg ASSEMBLE THE SIDE RAIL BRACKETS TO THE SIDE RAILS 1 Side Rail Bracket Place the o...

Page 9: ...Swing Brackets on a 6 Side Rail on the side away from the 1 Side Rail Bracket open channel with two 4 Flat Washers inserted between the Swing Bracket and Side Rail Bracket as shown in the illustration...

Page 10: ...Place the Side Rail in the approximate attachment position with the leg extension resting on the floor Slide the Side Rail towards the Back Rail until the Side Rail Bracket fits over the Back Rail as...

Page 11: ...the riser off the floor and slide the Lower Leg Cradle Bracket under the Step Support Frame Lower the Front Riser placing the Step Support Frame into the Lower Leg Cradle Bracket Front Riser Lower Leg...

Page 12: ...ht and Left Hooks into the Turnbuckle Engage the Back Rail and Top Step with the Rail Lock Down Bracket Hooks as shown below Tighten the Rail Lock Down Bracket by turning the Turnbuckle clockwise Back...

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