Wen GN625iX Instruction Manual Download Page 44

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V. 2021.05.14

THANKS FOR

REMEMBERING

Summary of Contents for GN625iX

Page 1: ...rouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable servi...

Page 2: ...acking Packing List 9 Know Your Generator 10 Assembly Adjustments 12 Generator Preparation 14 OPERATION MAINTENANCE 17 Starting the Generator 17 Using the Generator 19 Shutting Off the Generator 24 Ma...

Page 3: ...x 25 in x 24 in Product Dimensions Without Wheel Kit 24 in x 20 in x 21 in 3 SPECIFICATIONS GENERATOR Engine Type 4 stroke OHV single cylinder with forced air cooling system Engine Displacement 301cc...

Page 4: ...o provide the following generator information when calling Generator Model Number GN625iX Date of Purchase ________________________________________________ Purchased From _____________________________...

Page 5: ...shock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or med...

Page 6: ...ccordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardo...

Page 7: ...soline Do not operate near open flame heat or any other ignition source Do not smoke near the generator Always operate on a firm level surface Always turn generator off before refueling Allow generato...

Page 8: ...a qualified technician Do not use receptacles or cords that show signs of damage such as broken or cracked insulation 4 Use a ground fault circuit interrupter GFCI in highly conductive areas such as m...

Page 9: ...r Do not store generator or gasoline near fur naces water heaters or any other appliances that pro duce heat or have automatic ignitions Store the genera tor and fuel away from sparks open flames pilo...

Page 10: ...the following diagrams to become familiarized with all the parts and controls of your Generator The components will be referred to later in the manual for assembly and operation instructions GENERATO...

Page 11: ...ease fuel economy and runtime when the load is below 3750W 75 load 7 Overload Reset If the overload light is ON press this button to reset 8 Voltage Selector Switch Switch between 120V and 240V outlet...

Page 12: ...he bottom of the carburetor with a Phillips head screwdriver not included CAUTION The carburetor bowl may have gas in it which will leak upon removing the bolt 5 Remove the bolt bolt seal fuel cup fue...

Page 13: ...r side of the generator 1 Prepare a set of blocks on level ground a 4 4 block of wood works well Place the generator on the blocks Have someone help you lift the generator 2 Slide one foot into place...

Page 14: ...add oil into the oil fill being careful not to overfill the unit Fill the crankcase to the upper fill line so you can visually see the oil coming halfway up the oil fill threads See Fig 4 4 Reinstall...

Page 15: ...ng operation Do not fill to the top of the tank Allow for expansion Always check for spilled fuel before operating If fuel spills move the generator at least 30 feet away from the spill and wipe clean...

Page 16: ...ll 2 If the tank is empty add gasoline to the gas tank See above section To Add Gasoline STEP 3 GROUND THE GENERATOR To reduce the risk of electric shock and to maximize safety the generator should be...

Page 17: ...if you use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been run...

Page 18: ...please consult the troubleshooting guide before attempting to start the generator If prob lems persist please call 1 800 232 1195 M F 8 5 CST 1 Turn the fuel valve Fig 8 1 to the ON position 2 Pull th...

Page 19: ...h device you plan to connect The information should be listed on the device or in its instruction manual or you may refer to Table 2 Estimated Wattages of Common Electrical Appliances The wattage can...

Page 20: ...00 1800 Saw Miter 1200 1200 Microwave 1000 0 Well Water Pump 1000 1000 Sump Pump 800 1200 Refrigerator Freezer 800 1200 Furnace Blower 800 1300 Computer 800 0 Electric Drill 600 900 Television 500 0 D...

Page 21: ...ing runtime and engine s lifespan Keep this switch engaged ONLY when the power load requirement is less than 3750W 75 of the rated watts Do not engage the Eco Mode Switch when the total load is more t...

Page 22: ...by Wire Gauge Amps Watts 120V Watts 240V 8 wire 10 wire 12 wire 14 wire 16 wire 2 5 300 600 NR NR NR 375 250 5 600 1200 NR NR 300 200 125 7 5 900 1800 NR 350 200 125 100 10 1200 2400 NR 250 150 100 5...

Page 23: ...ir immediately and seek the attention of a qualified medical professional Follow all other directions in this manual regarding the connection and disconnection of electrical devices when starting or s...

Page 24: ...se MANUAL SHUTOFF 1 Turn off all electrical devices prior to unplugging them from the generator Unplugging running devices can cause damage to the generator Never start or stop the generator with elec...

Page 25: ...2 1195 M F 8 5 CST or email techsupport wenproducts com IMPORTANT GENERATOR MAINTENANCE TIPS Drain your carburetor after each use and before storage to prevent it from clogging Do not store the genera...

Page 26: ...ressure air not to exceed 25 PSI to blow away dirt CHECKING ADDING OIL Check the oil level before each use and every 8 hours of operation refer to Table 4 The oil capacity of the gen erator engine is...

Page 27: ...PECTING CLEANING THE AIR FILTER Inspect and clean the air filter every 50 hours of operation refer to Table 4 Routine maintenance of the air filter helps maintain proper airflow to the carburetor Occa...

Page 28: ...s important for proper engine operation Check the spark plug regularly to maintain proper engine operation A good spark plug should be intact free of deposits and properly gapped 1 Gently pull on the...

Page 29: ...ear the fuel valve Fig 17 2 Turn the fuel valve to the OFF position 3 Locate the fuel line between the fuel valve and the carbu retor Disconnect the fuel line from the fuel valve NOTE A small amount o...

Page 30: ...h fuel Filling the fuel tank full reduces the amount of air in the tank and helps fight deterioration of fuel For Extended Periods Over 60 Days Drain the fuel tank and carburetor Refer to Draining The...

Page 31: ...e CO sensor If an error is shown contact WEN customer service for assistance 10 Ghost in the generator 10 Persuade the ghost to leave Engine runs but there is no electrical output 1 Circuit breaker ha...

Page 32: ...nning through the fuel valve 1 Check if the fuel is properly and consistently going through the fuel valve 2 The air filter is clogged 2 Check for any blockage in the air filter Check and clean the ai...

Page 33: ...WIRING DIAGRAM 33 Eco mode Voltage Selector Switch CO Sensor Spark Plug Ignition Coil...

Page 34: ...5i 0107 Stud Bolt M6x108 2 1 8 GN625i 0108 Cylinder Head Subassembly 1 1 9 GN625i 0109 Cylinder Head Bolt M10x80 4 1 10 GN625i 0110 Pin 2 1 11 GN625i 0111 Cylinder Head Gasket 1 1 12 GN625i 0112 Breat...

Page 35: ...VER No Part No Description Qty 4 1 GN625i 0401 Crankshaft Assembly 1 ASSEMBLY 4 CRANKSHAFT No Part No Description Qty 5 1 GN625i 0501 Connecting Rod Assembly 1 5 2 GN625i 0502 Piston Ring Set 1 5 3 GN...

Page 36: ...Valve Set Intake Exhaust 1 6 10 GN625i 0610 Seal Guide 2 6 11 GN625i 0611 Valve Spring Retainer 2 6 12 GN625i 0612 Valve Spring 2 6 13 GN625i 0613 Valve Spring Seat 2 6 14 GN625i 0614 Valve Lock Clam...

Page 37: ...No Description Qty 9 1 GN625i 0901 Air Filter Gasket 1 9 2 GN625i 0902 Carburetor Assembly 1 9 3 GN625i 0903 Carburetor Gasket 1 9 4 GN625i 0904 Carburetor Insulator Plate 1 9 5 GN625i 0905 Carburetor...

Page 38: ...sher 6mm 3 ASSEMBLY 11 FLYWHEEL IMPELLER STARTER PULLEY No Part No Description Qty 12 1 GN625i 1201 Muffler Assembly 1 N P GN625i 1201 1 Spark Arrestor 1 12 2 GN625i 1202 Muffler Gasket 1 12 3 GN625i...

Page 39: ...Gauge Assembly 1 ASSEMBLY 13 FUEL TANK No Part No Description Qty 13 10 GN625i 1310 Fuel Tank Chain Clip 1 13 11 GN400i 1205 Breather Valve 1 13 12 GN625i 1312 Breather Hose 1 13 13 GN400i 1316 Rubbe...

Page 40: ...ort Bracket B 1 ASSEMBLY 14 FRAME No Part No Description Qty 14 13 56200 0706 Bolt M6x10 2 14 14 GN400i 1311 Bolt M6x8 1 14 15 GN625i 1415 Cllp 1 14 16 GN400i 1313 Nut M6 1 14 22 GN625i 1422 Fuel Valv...

Page 41: ...ASSEMBLY 15 CONTROL PANEL 41 No Part No Description Qty 15 16 GN625i 1516 NEMA 5 20R Outlet Cover 2 15 17 56380i 1421 NEMA 5 20R Duplex Outlet 2 15 18 GN625i 1518 NEMA TT 30R Outlet Cover 1 15 19 GN4...

Page 42: ...8 Nut M8 2 16 9 GN625i 1609 Nut M12 1 25 2 16 10 GN625i 1610 Axle 2 16 11 GN625i 1611 Wheel 2 16 12 GN625i 1612 Bolt M6x40 4 16 13 56200 0506 Nut M6 6 16 14 GN625i 1614 Foot Bracket 2 16 15 GN625i 161...

Page 43: ...e sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original contai...

Page 44: ...V 2021 05 14 THANKS FOR REMEMBERING...

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