Wen 94396 Operator'S Manual Download

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Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease

of operation, and operator safety. When properly cared for, this product will supply you years of rugged,

trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.

If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

IMPORTANT:

NEED HELP? CONTACT US!

Have product questions? Need technical support?

Please feel free to contact us at:

MODEL 94396

For replacement parts visit

800-232-1195

(M-F 8am-5pm CST)

[email protected]

WENPRODUCTS.COM

PORTABLE BAND SAW

NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.

Summary of Contents for 94396

Page 1: ...eration warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service IMPORTANT NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us at MODEL 94396 For replacement parts visit 800 232 1195 M F 8am 5pm CST techsupport wenproducts com WENPRODUCTS COM WENPRODUCTS COM PORTABLE BAND SAW NOTICE ...

Page 2: ...bleshooting Guide 14 Exploded View 15 Parts List 16 Warranty Statement 17 SPECIFICATIONS Model Number 94396 Motor AC 120V 60Hz 10A S1 Blade Speed 60 to 420 FPM Blade Dimensions 44 7 8 L x 1 2 W x 0 025 Thickness 10 14 TPI Cutting Capacity 5 x 5 Product Dimensions 20 1 4 x 13 x 8 1 4 Product Net Weight 14 5 lbs Replacement band saw blades Part No 94396B and other replacement parts can be purchased ...

Page 3: ...ot meant to cover all possible conditions and situations that may occur WEN reserves the right to change this product and specifications at any time without prior notice Keep this manual available to all users during the entire life of the tool and review it frequently to maximize safety for both yourself and others WARNING Indicates danger warning or caution The safety symbols and the explanation...

Page 4: ...m heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock 4 If operating a power tool in a damp location is unavoidable use a ground fault circuit interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock PERSONAL SAFETY 1 Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool...

Page 5: ...ol serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained This product and some dust created by power sanding sawing grinding drilling and other construction activities may contain chemicals including lead known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after ...

Page 6: ...t blades for cracks and missing teeth before each use Do not operate with dull cracked or badly worn blade When replacing blades make sure the blade is installed in the correct direction according to the markings on the blade and on the band saw Check that the blade is properly tensioned blade tensioning handle tightened down before operating 6 WORKPIECE SAFETY Workpieces should be securely fasten...

Page 7: ...t the point of snagging 4 Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Corners sharp edges or bouncing have a tendency to snag the blade and cause loss of control or kickback VIBRATION SAFETY This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and...

Page 8: ...rd AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS 25 ft 50 ft 100 ft 150 ft 10A 18 gauge 16 gauge 14 gauge 12 gauge CHECK with a licensed electrician or service personnel if you do not completely understand the grounding instructions or whether the tool is properly grounded USE ONLY THREE WIRE EXTENSION CORDS that have three pronged plugs and outlets that accept the tool s plug as shown in Fig 1 Repa...

Page 9: ...e at 800 232 1195 M F 8 5 CST or email us at techsupport wenproducts com Do not discard the packaging until the saw is completely assembled Carbon Brush Cover front and back KNOW YOUR PORTABLE BAND SAW Front Handle LED Light Blade Tensioning Handle LED Light Switch Speed Dial ON OFF Switch Back Handle Guide Bar Saw Blade Guide Wheels Guide Bearings Blade Rotational Direction 9 ...

Page 10: ... 1 on the front side of your saw clockwise to release the blade tension 2 Flip the saw over to the back side Hold the saw blade with the blade teeth facing towards you and insert it between the two sets of guide bearings Fig 3 1 Make sure the blade is fully seated between the guide bearings the spine of the blade should be in contact with the rear thrust bearing 3 Guide the blade around the two gu...

Page 11: ...y company for assistance Contact with electric lines can lead to fire or electrical shock damaging a gas line can result in an explosion penetrating a water pipe will cause property damage or an electrical shock 3 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage by the saw The power cord must reach the w...

Page 12: ...into the workpiece to create a groove Then allow the rest of the blade to cut into the workpiece Guide the tool to prevent blade from moving from side to side during cutting NOTE Do not apply too much force on the tool The weight of the tool itself will create enough force to make the cut let the tool do the work Forcing or leaning on the tool may twist or break the blade damaging the saw and poss...

Page 13: ...enance Servicing of the tool must be performed by a qualified technician CARBON BRUSH REPLACEMENT FIG 6 7 The wear on the carbon brushes depends on how frequently and how heavily the tool is used If you see excessive sparks during operation or if the tool stops working inspect the brushes and replace them Replacement carbon brushes Part No 94396 029 can be purchased from wenproducts com Only genui...

Page 14: ...ce the carbon brushes 94396 029 2 Replace with new saw blade 94396B Excessive noise or rattling Internal damage or wear e g carbon brushes or bearings Contact customer service at 800 232 1195 M F 8 5 CST for assistance Band saw overheating 1 Blade speed too fast 2 Too much pressure motor overloaded 3 Blade dull or damaged 4 Motor housing vents are blocked 5 Extension cord too long or with an insuf...

Page 15: ... 58 59 60 61 62 63 19 19 67 64 65 66 67 68 69 23 70 71 72 73 74 75 76 77 38 24 78 79 65 80 81 82 69 23 93 94 83 84 85 86 87 88 89 83 90 91 92 19 19 NOTE Replacement parts can be purchased from wenproducts com or by calling our customer service at 800 232 1195 M F 8 5 CST Parts and accessories that wear down over the course of normal use e g saw blades carbon brushes etc are not covered by the two ...

Page 16: ...96 046 Bearing 626 1 47 94396 047 Driving Gear 1 NO PART NO DESCRIPTION QTY 48 94396 048 Bearing Press Sleeve 1 49 94396 049 Bearing 6000Z2RS 1 50 94396 050 Intermediate Gear Shaft 1 51 94396 051 Gear Box 4 52 94396 052 Screw M6 40 1 53 94396 053 Rear Blade Guard 2 54 94396 054 Screw M6x16 1 55 94396 055 Guide Bar 2 56 94396 056 Screw Nut M6 1 57 94396 057 Adjusting Support 1 58 94396 058 Screw M6...

Page 17: ...to be sent to WEN before the replacements can be shipped out Upon the confirmation of a WEN representative your product may qualify for repairs and service work When re turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product mu...

Page 18: ...NOTES 18 ...

Page 19: ...NOTES 19 ...

Page 20: ...THANKS FOR REMEMBERING ...

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