PROBLEM
POSSIBLE CAUSE
SOLUTION
Motor will not
start
1. Power cord or extension cord
damaged or power plug not properly
plugged in
2. No power at outlet
3. Defective power switch, defective
motor, short circuit in motor or loose
connections
4. Carbon brushes not properly
installed.
1. Check the power cord, extension cord, power
plug and the power outlet. Do not use if any part is
damaged.
2. Check power at outlet. If outlet is unpowered,
turn off tool and check the power supply’s circuit
breaker. If breaker is tripped, make sure circuit is
right capacity for tool and circuit has no other loads.
3. Stop using the tool and contact customer service
at (800) 232-1195, M-F 8-5 CST for assistance.
4. Remove and re-install the carbon brushes.
Replacement carbon brushes if necessary.
Reduced
performance
1. Carbon brushes worn or damaged
2. Blade dull or damaged
1. Replace the carbon brushes (94396-029).
2. Replace with new saw blade (94396B).
Excessive noise
or rattling
Internal damage or wear (e.g. carbon
brushes or bearings)
Contact customer service at (800) 232-1195, M-F
8-5 CST for assistance.
Band saw
overheating
1. Blade speed too fast
2. Too much pressure, motor
overloaded
3. Blade dull or damaged
4. Motor housing vents are blocked
5. Extension cord too long or with an
insufficient gauge
1. Reduce the speed.
2. Reduce pressure on the workpiece. Let the tool
do the work.
3. Replace with new, sharp blade.
4. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.
5. Use an extension cord of appropriate gauge and
length or plug tool directly into the outlet.
TROUBLESHOOTING
WARNING:
Stop using the tool immediately if any of the following problems occur. Repairs
and replacements should only be performed by an authorized technician. For any questions,
please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at
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