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Wen 56235iX, Instruction Manual

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Wen 56235iX Instruction Manual Download Page 34

EXPLODED VIEW & PARTS LIST

ENGINE

NO.

PART NO.

DESCRIPTION

QTY.

1

56202i-101

Hex Head Flange Bolt, 

M6x18

4

2

56202i-102

Spark Plug, Torch E5T 

(NGK BP5H)

1

3

56202i-103

Breather Tube

1

4

56202i-104 Cylinder Head Cover As-

sembly

1

34

NO.

PART NO.

DESCRIPTION

QTY.

5

56202i-105

Strainer, Cylinder Head 

Cover

1

6

56202i-106

Inner Cover, Cylinder 

Head Cover

1

7

56202i-107

Cross Head Screw, 

M3x6.5

3

Summary of Contents for 56235iX

Page 1: ...uble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service...

Page 2: ...rting Your Generator 15 Using Your Generator 18 Stopping Your Generator 23 Maintenance 24 Transportation Storage 29 Troubleshooting Guide 30 Wire Diagram 31 Exploded View Parts List 32 Warranty Statem...

Page 3: ...eight 39 lbs Product Dimensions 17 3 x 11 5 x 17 7 GENERATOR Engine Type 4 stroke OHV single cylinder with forced air cooling system Engine Displacement 79cc Engine Speed 5100 RPM Fuel Tank Capacity 1...

Page 4: ...__ Purchased From ________________________________________________ Serial Number _________________________________________________ TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR We recommend running your...

Page 5: ...ols is to attract your attention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any d...

Page 6: ...not operate near open flame heat or any other ignition source Do not smoke near the generator Always operate on a firm level surface Always turn generator off before refueling Allow generator to cool...

Page 7: ...ould only be performed by a qualified technician Do not use receptacles or cords that show signs of damage such as broken or cracked insulation 4 Use a ground fault circuit interrupter GFCI in highly...

Page 8: ...he generator that be come hot during use 8 Turn off all connected electrical devices before stop ping the generator 9 Always turn generator off before refueling Allow generator to cool for at least 2...

Page 9: ...accessories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contac...

Page 10: ...Refer to the fol lowing diagrams to become familiarized with all the parts and controls of your Generator The components will be referred to later in the manual for assembly and operation instructions...

Page 11: ...ge 14 7 Parallel Connection Connect to share wattage between inverter generators 1 7 9 10 11 12 8 On Off Switch Used to turn on or shut down the generator 9 Fuel Off Turn the ON OFF Switch to this pos...

Page 12: ...e used Select the SAE viscosity grade of oil that matches the expected operating temperature CAUTION Keep the generator level Tilting the generator to assist in filling will cause oil to flow into the...

Page 13: ...heat or any other ignition source Do not smoke near the generator Always operate on a firm level surface Always turn generator off before refueling Allow generator to cool for at least 2 minutes befor...

Page 14: ...fuel system on this generator may be affected by opera tion at high altitudes Proper operation can be ensured by installing an altitude kit at altitudes higher than 2000 feet above sea level At elevat...

Page 15: ...u use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running m...

Page 16: ...vel of oil in the crankcase Add oil if necessary refer to Add Check Oil on page 12 3 Check there is sufficient level of gasoline in the fuel tank Add fuel if necessary refer to Add Gasoline on page 13...

Page 17: ...two WEN generators to increase the total available electrical power The Parallel Connection Kit can be purchased from wenproducts com Follow the instructions included with your WEN parallel connectio...

Page 18: ...tion Find the wattage information of each device you plan to connect The information should be listed on the device or in its instruction manual or you may refer to page19 Table 2 The wattage can be c...

Page 19: ...HP 1500 3000 Window Air Conditioner 1200 1800 Saw Miter 1200 1200 Microwave 1000 0 Well Water Pump 1000 1000 Sump Pump 800 1200 Refrigerator Freezer 800 1200 Furnace Blower 800 1300 Computer 800 0 El...

Page 20: ...Check the power indicator light green to ensure the generator is producing power 3 Do not overload the generator or individual panel receptacles If an overload occurs the overload indication light re...

Page 21: ...000 6000 150 100 60 NR NR 30 3600 7200 125 65 NR NR NR 40 4800 9600 90 NR NR NR NR WARNING Generator should only be connected to electrical devices either directly or with an extension cord NEVER CONN...

Page 22: ...h air immediately and seek the attention of a qualified medical professional Follow all other directions in this manual regarding the connection and disconnection of electrical devices when starting o...

Page 23: ...kly e g for refueling moving the generator etc by turning the engine switch to the OFF position Fig 17 but this option will let fuel remain in the carburetor Be sure to drain the carburetor see page 2...

Page 24: ...d Maintenance Schedule Clean change more often under dusty conditions or operating under heavy load IMPORTANT GENERATOR MAINTENANCE TIPS Drain your carburetor after each use and before storage to prev...

Page 25: ...opriate dispenser slowly add more oil Repeat step 3 until the oil mark measures between the upper limit mark and half way mark of the dipstick Do not over fill the crankcase 5 Reinstall dipstick and w...

Page 26: ...orcelain is cracked replace with a NGK BPR5HS Torch E5T spark plug Part No 56202i 102 available at wenproducts com 5 If re using the spark plug use a wire brush to clean any dirt from around the spark...

Page 27: ...filter element and close the air filter cover Close the air filter cover Replace the side cover and secure it with the screws Reinstall the oil access panel CAUTION Running the engine with a dirty da...

Page 28: ...ffler and secure it in place with the screw 7 Replace the muffler cover and secure it with the six screws DRAINING THE FUEL TANK 1 Prepare an approved gasoline storage container Make sure the vacuum r...

Page 29: ...h for 20 to 30 minutes Plug in a small load in to ensure there is proper power output PRODUCT DISPOSAL Do not dispose of a used generator or parts with your household waste This product contains elect...

Page 30: ...reset it Bad connecting cords wires Check the power cords and extension cords Do not use if any cord is damaged Replace damaged cords immediately Bad electrical device con nected to the generator Try...

Page 31: ...WIRING DIAGRAM 31...

Page 32: ...5 2 56202i 002 Cable 1 3 56202i 003 Screw M4x18 1 4 56202i 004 Fuel Valve Lever 1 5 56235iX 005ASM Control Panel Assembly 1 32 NO PART NO DESCRIPTION QTY 6 56203i 006 Switch Block 1 7 56202i 007 Circl...

Page 33: ...r Cover 1 36 56202i 036 O ring Seal 1 37 56202i 037 Retainer Ring 5 38 56202i 038 Self tapping Screw ST4 2x9 5 1 39 56202i 039 Spark Arrestor Assembly 1 40 56202i 040 Rear Air Guide 1 41 56202i 041 Oi...

Page 34: ...lt M6x18 4 2 56202i 102 Spark Plug Torch E5T NGK BP5H 1 3 56202i 103 Breather Tube 1 4 56202i 104 Cylinder Head Cover As sembly 1 34 NO PART NO DESCRIPTION QTY 5 56202i 105 Strainer Cylinder Head Cove...

Page 35: ...4 35 56202i 135 Push Rod 2 36 56202i 136 Valve Exhaust 1 37 56235i 137 Valve Intake 1 38 56202i 138 Lifter Valve 2 39 56202i 139 Piston Ring Set 1 ENGINE 35 NO PART NO DESCRIPTION QTY 40 56202i 140 C...

Page 36: ...EXPLODED VIEW PARTS LIST CONTROL PANEL 36...

Page 37: ...1 8 56203i 005 8 Overload LED Red 1 9 56203i 005 9 Output LED Green 1 10 56203i 005 10 Nut M6 1 11 56203i 005 11 Locking Washer 6mm 1 12 56203i 005 12 Flat Washer 6mm 1 CONTROL PANEL NO PART NO DESCRI...

Page 38: ...e sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original contai...

Page 39: ...NOTES 39...

Page 40: ...THANKS FOR REMEMBERING V 2021 08 19...

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