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• Avoid dangerous environments –

 Do not charge the 

battery pack in rain, snow or in damp or wet locations. 

Do not use the battery pack or charger in the presence 

of explosive atmospheres (gaseous fumes, dust or flam-

mable materials) because sparks may be generated when 

inserting or removing the battery pack, which could lead 

to a fire.

• Charge in a well-ventilated area –

 Do not block the 

charger vents. Keep them clear to allow for proper ven-

tilation. Do not allow smoking or open flames near a 

charging battery pack. Vented gases may explode.

NOTE:

 The safe temperature range for the battery charg-

ing is 41°F  to 104°F. Do not charge the battery outside 

in freezing weather; charge it at room temperature.

• Maintain charger cord –

 When unplugging the char-

ger, pull the plug, not the cord, from the receptacle to 

reduce the risk of damage to the electrical plug and cord. 

Never carry the charger by its cord or yank it by the cord 

to disconnect it from the receptacle. Keep the cord away 

from heat, oil and sharp edges. Make sure the cord will 

not be stepped on, tripped over or subjected to dam-

age or stress when the charger is in use. Do not use the 

charger with a damaged cord or plug. Replace a dam-

aged charger immediately.

• Do not use an extension cord unless it is absolutely 

necessary – 

Using the wrong, damaged or improperly 

wired extension cord poses a risk of fire and electric 

shock. If an extension cord must be used, plug the char-

ger into a properly wired 16 gauge or larger extension 

cord with the female plug matching the male plug on the 

charger. Make sure that the extension cord is in good 

electrical condition.

• Charger is rated for 120 volt AC only –

 The charger 

must be plugged into an appropriate receptacle.

• Use only recommended attachments –

 Use of an at-

tachment not recommended or sold by WEN Products 

may result in risk of fire, electric shock or personal in-

jury.

 

• Unplug charger when not in use –

 Make sure to re-

move battery packs from unplugged chargers.

• Do not burn or incinerate battery packs – 

Battery 

packs may explode, causing personal injury or dam-

age. Toxic fumes and materials are created when battery 

packs are burned.

• Do not crush, drop or damage battery packs –

 Do not 

use the battery pack or charger if they have sustained a 

sharp blow, been dropped, run over or have been dam-

aged in any way (i.e. pierced with a nail, hit with a ham-

mer, stepped on, etc.).

• Do not disassemble –

 Incorrect reassembly may pose 

a serious risk of electric shock, fire or exposure to toxic 

battery chemicals. If the battery or charger are damaged, 

call WEN customer service at 

1-800-232-1195

 for as-

sistance.

• Battery chemicals cause serious burns –

 Never let a 

damaged battery pack contact the skin, eyes or mouth. 

If a damaged battery pack leaks battery chemicals, use 

rubber or neoprene gloves to safely dispose of it. If skin 

is exposed to battery fluids, wash the affected area with 

soap and water and rinse with vinegar. If eyes are ex-

posed to battery chemicals, immediately flush with wa-

ter for 20 minutes and seek medical attention. Remove 

and dispose of contaminated clothing.

• Store your battery pack and charger in a cool, dry 

place – 

Do not store the battery pack or charger where 

temperatures may exceed 104 °F, such as in direct sun-

light or inside a vehicle or metal building during the 

summer.

• Do not short circuit –

 A battery pack will short circuit if 

a metal object makes a connection between the positive 

and negative contacts on the battery pack. Do not place 

a battery pack near anything that may cause a short cir-

cuit, such as paper clips, coins, keys, screws, nails and 

other metallic objects. A short-circuited battery pack 

poses a risk of fire and severe personal injury.

BATTERY & CHARGER SAFETY WARNINGS

Despite all of the safety precautions, caution must always be taken when handling batteries. The following 

points must be obeyed at all times to ensure safe use. Safe use can only be guaranteed if undamaged cells are 

used. Incorrect handling of the battery pack can cause cell damage.

WARNING!

 To reduce the risk of electric shock, 

always unplug the charger before performing any 

cleaning or maintenance. Do not allow water to 

flow into the charger. Use a Ground Fault Circuit 

Interrupter (GFCI) to reduce shock hazards.

9

Summary of Contents for 20625

Page 1: ...trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 800 232 1195 M F 8AM 5PM CST For replacement parts and the most up t...

Page 2: ...EFORE OPERATING 11 Unpacking Packing List 11 Know Your Circular Saw 12 Assembly Adjustments 13 OPERATION MAINTENANCE 15 Operation 15 Maintenance 18 Exploded View Parts List 20 Warranty Statement 22 2 To purchase accessories and replacement parts for your tool visit WENPRODUCTS COM 20V 4 0Ah Max Battery Model 20204 20V Charger Model 20200C Replacement Saw Blade Model 20625B ...

Page 3: ...es danger warning or caution The safety symbols and the explanations with them deserve your careful attention and understanding Always follow the safety precautions to reduce the risk of fire electric shock or personal injury However please note that these instructions and warnings are not substitutes for proper ac cident prevention measures 3 Model Number 20625 Included Battery 4 0Ah Battery Mode...

Page 4: ...hock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respira ...

Page 5: ...cordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working or...

Page 6: ...se To check the lower guard unplug the tool and open the lower guard by lifting the blade guard lever then release and watch the guard close Do not operate saw if lower guard does not move freely or close immediately Leaving a blade exposed is very dangerous and can lead to serious personal injury Never clamp tie or otherwise fix the lower guard into the open position If the saw is accidentally dr...

Page 7: ...ting a saw in the workpiece center the blade in the kerf and check that the teeth are not en gaged into the material If the saw blade is binding it may walk up or kickback from the work piece as the saw is restarted Investigate and take corrective actions to eliminate the causes of blade binding Support large panels to minimize the risk of blade pinching and kickback Large panels tend to sag under...

Page 8: ... in loss of power and overheating The table below shows the correct size to be used according to cord length and ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cord DOUBLE INSULATED CHARGER The charger s electrical system is double insulated where two systems of insulation are provided This eliminates the need for the usual three wire grounded power cor...

Page 9: ...ery packs may explode causing personal injury or dam age Toxic fumes and materials are created when battery packs are burned Do not crush drop or damage battery packs Do not use the battery pack or charger if they have sustained a sharp blow been dropped run over or have been dam aged in any way i e pierced with a nail hit with a ham mer stepped on etc Do not disassemble Incorrect reassembly may p...

Page 10: ...instances please read the waste disposal information for proper battery disposal 8 If the battery pack suffers overloading and overheating the integrated protective cutoff will switch off the equip ment for safety reasons 9 Use only original battery packs The use of other batteries poses a fire risk and may result in injuries or an explo sion ABOUT THE CHARGER Protect battery charger and cord from...

Page 11: ... contents and accessories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact customer service at 1 800 232 1195 M F 8 5 CST or email techsupport wenproducts com Circular Saw 11 20V Charger 1 20V Battery 1 Rip Guide Fence 5mm Hex Wrench ...

Page 12: ...ols of your circular saw The components will be referred to later in the manual for assembly and operation instructions 4 0Ah Battery Pack 12 Bevel Adjustment Scale Bevel Adjustment Knob Rear Handle Upper Blade Guard Lower Guard Lever Lower Blade Guard Arbor Screw Dust Port Power Trigger Lock Front Handle Motor Rip Guide Lock Rip Guide Fence Depth Locking Knob Power Trigger Spindle Lock Behind Upp...

Page 13: ...r down to the desired depth indicated on the depth guide bracket 4 Tighten the depth locking knob to secure the depth setting Using the edge of the workpiece 1 Make sure that your tool is powered OFF and disconnected from the power source 2 Raise the lower blade guard Fig 2 1 by lifting the blade guard lever Fig 2 2 to expose the blade Place the saw base onto the workpiece sur face with the saw bl...

Page 14: ...ire distance of the cut To assist you in obtaining a straight rip cut it is recommended to use the included rip guide Fig 5 1 To install the rip guide on your saw perform the following steps 1 Make sure that your tool is powered OFF and disconnected from the power source 2 The rip guide should be attached from the left side of the saw Insert the rip guide Fig 5 1 through all the slots on the saw b...

Page 15: ...h the good side down the saw blade cuts upward through the material and may blow out the top side Set up and support the workpiece so the cut is always on your right Securely clamp down the workpiece so it will not move during the cut 4 Draw a guideline along the desired path of the cut before starting your saw or the cut 5 Wear safety goggles a dust mask and hearing protection WARNING To prevent ...

Page 16: ...g so may bind the blade and lead to dangerous kickback and possible serious injury 6 Once the cut is complete release the switch trigger Wait for the blade to completely stop Check that the lower blade guard has returned to position surrounding the blade Now you can safely set the saw down out of the way Disconnect the saw from the power source CROSS CUTTING AND RIP CUTTING Cross cutting means cut...

Page 17: ...2 2 NOTE Always raise the lower blade guard with the blade guard lever not the side of the blade guard to avoid seri ous injury 4 While holding the lower blade guard by the lever rest the front of the base flat against the workpiece with the rear handle elevated so the blade does not touch the work piece 5 Start the saw and let the blade reach full speed 6 Guide the saw down into the workpiece and...

Page 18: ...making adjustments or changing accessories WARNING Wear safety gloves when handling saw blades to prevent injuries from accidentally contacting the sharp blade tip 1 Unplug your circular saw from the power source 2 Press down the spindle lock to prevent the blade from spinning 3 Using the included 5mm hex wrench remove the arbor bolt by turning it clockwise the bolt is left hand threaded 4 Remove ...

Page 19: ... parts on this tool may be hazardous Servicing of the tool must be performed by a qualified technician When servicing use only identical WEN replacement parts Use of other parts may be hazardous or induce product failure CAUTION Most plastics are susceptible to damage from various types of commercial solvents Do not use any solvents or cleaning products that could damage the plastic parts Some of ...

Page 20: ...20 EXPLODED VIEW PARTS LIST NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty ...

Page 21: ... 027 Base 1 28 20625 028 Fence Lock Knob M5x12 1 No Part No Description Qty 29 20625 029 Washer 6mm 3 30 20625 030 Rivet 1 31 20625 031 Nut M6 1 32 20625 032 Depth Guide 1 33 20625 033 Bolt M6x80 1 34 20625 034 Motor Gear 1 35 20625 035 Motor 1 36 20625 036 Left Housing 1 37 20625 037 Felt Pad 1 38 20625 038 Arbor Lock Spring 1 39 20625 039 Arbor Lock 1 40 20625 040 Arbor Lock Button 1 41 20625 04...

Page 22: ...parts and products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product must be fully insured with a copy of the proof of purchase enclosed There must als...

Page 23: ...23 NOTES ...

Page 24: ...THANKS FOR REMEMBERING V 2021 03 30 ...

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