Wellsaw 58BD Operating & Maintenance Manual Download Page 7

7

BLADE BRUSHES

 
 

Blade brushes should be cleaned frequently with 

kerosene or a good solvent.  To take advantage of both 
rows of bristles, invert blade brushes and install them 
on the opposite side of the blade.
 

For best results, replace worn, fi lled or sticky brush-

es.  When bolting brushes to the mounting angles, be 
sure wire bristles are turned in the same direction that 
the blade travels.

BLADE GUIDE ADJUSTMENT

1. Check the blade fi t between guide bearings by 

grasping the blade between the guide and the band 
wheel.

2. Twist blade back and forth.
3. If too much clearance is found, rotate the eccentric 

axle (34), page 12, until the bearing (32) is snug 
against blade and all clearance has been removed.

4. Check guide bearing (32) with thumb by applying 

force against bearing.  It should be possible to rotate 
the bearing while it is snug against the blade and all 
clearance has been removed. 

5. When looseness has been corrected, make another 

cut.  If the cut is not straight, further adjustment must 
be made.

6. Place a square on the cut.  Determine if the blade is 

cutting toward or away from the bed or if it is out of 
square with the vise.  

7. If the vise is out of square, correct this by squaring 

the vise with the slot in the saw bed.

8  If the cut is out of square on the vertical dimension, 

correct this by moving the guides either away from 
or towards the saw bed.  This is accomplished as 
follows:

  a.  Loosen the 2 cap screws (31), which hold the
   

guide (28) to the guide brackets (23 & 37).  Hold 

   

the guide from twisting and tap it in the desired 

   

direction until the blade is square with the saw 

   

bed.  To do this:

   

1.  Place a spacer between the frame wheel 

   

 

guard and the switch box raising the blade 

   

 

teeth just over the saw bed.

   

2.  Place a machinist’s square on the saw bed 

   

 

and move it to touch the body of the saw 

   

 

blade - making sure it does not touch the 

     blade 

teeth.

   

3.  Use a feeler gauge, .002” or less, to see that 

   

 

the lade is square from top to bottom.  If 

   

 

further adjustment is needed, loosen cap 

   

 

screws on one blade guide and rotate guide 

   

 

so the feeler gauge will not enter at top or 

   

 

bottom.  Do not move guide sideways.  This 

   

 

may move the blade out of square with the 

   

 

vise.  Tighten cap screws.

LUBRICATION

 

Correct and adequate lubrication is very important 

to achieve maximum service.  It is imperative that all 
dust and dirt be removed before lubricating.

 

Marfak Grade “O” Grease, or equivalent, is used 

in the gear case.  Other parts of the saw may be lubri-
cated as follows:

1.  Vise adjusting screw.  Use a heavy oil or light 

grease.

2.  Keep internal ring gear and pinion well lubricated 

with a good quality, medium grade, fi brous grease.

3.  Wheel ball bearings are sealed and permanently 

lubricated.

4.  For proper motor lubrication, follow the motor man-

ufacturer’s instructions.

LUBRICATION SUMMARY

GEAR CASE:  

 

Service interval; inspect after 3 years and 

 annually 

thereafter.

 

Lubricant: Mobilgrease XHP220 or 

 equivalent.
 

VISE SCREW, RING GEAR, PINION:

  Inspect monthly

 

Lubricant: Use Anti-seize on vise screw

  Use Extreme Pressure Open Gear Lube on ring 

and pinion gears sparingly.

HELPFUL SUGGESTIONS

1.  To select proper blade, consider the type of mate-

rial to be cut as well as to its size and shape.   The 

SELECT-O-CHART

 is a handy reference guide.

2.  Use the correct blade speed and correct pressure 

for each type of material cut.

3.  Always maintain proper blade tension.
4.  Lower saw frame carefully so that the blade will 

start cutting before full frame feed pressure is ap-
plied to the blade.

5.  Reduce feeding pressure for the fi rst two or three 

cuts with a new blade.

6.  Keep the adjustable blade guide as close as pos-

sible to the material being cut.

7.  Keep blade brushes in contact with the blade teeth 

at all times.

Recommended  Service Kit

for Insurance Against Downtime

2 years

100406-001 Bearing 

 

req’d

100066-002 

“V” Belt   

1 req’d

M-426 

Blade Brush 

2 req’d

Summary of Contents for 58BD

Page 1: ... Portable Convertible Manual Bandsaw Built better to work stronger and last longer 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 www wellsaw com Burdick St Kalamazoo MI 49004 269 345 1132 Fax 269 345 0095 REV 160115 starting sn 11885 ...

Page 2: ...y if this WELLSAW has been used in a manner not consistent with its design or which has been subject to accident alteration abuse or misuse or which fails due to lack of care or is the result of inadequate power supply and specifically does not apply to normal wear parts THERE ARE NO WARRANTIES WHICH EX TEND BEYOND THE DESCRIPTION OF THE FACE HEREOF WELLSAW shall not be liable for consequential or...

Page 3: ... an equipment grounding conductor should be run with the circuit conductors and connect ed to the saw s grounding terminal or lead To reset the manual starter after a power interruption return the switch to OFF and press the RESET button before restarting KEEP GUARD IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form a habit Check to see that all keys and wrenches are removed fro...

Page 4: ...rly ventilated and free of pedestrian or vehicle traffic Am ple room is needed for stock handling and storage the floors must be free of slipping or tripping hazards as many machines have exposed tooling that can be fallen on These items though they are not specific machine guard needs are equally important It is also interesting to note that operators observed and questioned by the survey represe...

Page 5: ... c Slide blade onto the drive and idler wheels d Turn tension wing screw until blade is taut 9 Briefly start and stop motor a few times to make sure blade is riding correctly on band wheels then tighten blade to proper operating tension 10 Replace blade guard 11 Lower frame for horizontal cutting 12 Check safety bar Be sure it is in proper position to prevent frame from being raised beyond maximum...

Page 6: ...f teeth wear unusu ally fast use slower speed Always keep the blade in proper tension MAINTENANCE BEFORE MAKING ANY ADJUSTMENTS ALWAYS TRY A NEW BLADE TO MAKE SURE THE CAUSE OF THE PROBLEM IS NOT A WORN BLADE Blade guides are provided to hold the blade in both horizontal and vertical alignment Accuracy of cut depends on proper adjustment of the blade bearings Check their condition for wear or a te...

Page 7: ...re it does not touch the blade teeth 3 Use a feeler gauge 002 or less to see that the lade is square from top to bottom If further adjustment is needed loosen cap screws on one blade guide and rotate guide so the feeler gauge will not enter at top or bottom Do not move guide sideways This may move the blade out of square with the vise Tighten cap screws LUBRICATION Correct and adequate lubrication...

Page 8: ...8 ...

Page 9: ...0 100033 23 Set Screw 3 8 16 x 2 1 2 31 100017 3 Hex Nut 3 8 16 28 100034 3 Set Screw 5 16 18 x 3 8 29 A 62 Stop Bar 26 100025 2 Lock Washer 5 16 27 100004 15 Cap Screw 5 16 18 x 3 4 Hex Head 24 105845 Bed 25 101750 Tip Off Block 22 100017 5 Hex Nut 1 2 13 23 100004 13 Cap Screw 5 16 18 x 5 8 Hex Head 20 105839 Vise Slide Block 21 105840 Vise Slide Block Guide 18 M 65 Locating Pin 19 A 151 Clamp N...

Page 10: ...10 ...

Page 11: ...el Plate 22 100004 15 Cap Screw 5 16 18 x 3 4 Hex Head 23 100034 3 Set Screw 5 16 18 x 3 8 24 102903 Motor Support 25 100020 5 Nut Self Locking 26 100042 10 Thumb Screw 27 100024 1 Wing Nut 28 1 3 H P Motor Give Complete Electrical Specs 29 101238 Pulley Motor 30 100004 11 Cap Screw 5 16 18 x 1 2 Hex Head 31 102876 Wheel Guard 32 33 34 35 100000 17 100063 100218 1 100000 52 Machine Screw 10 32 x 1...

Page 12: ...12 ...

Page 13: ...acket Idle End 24 102898 Wing Screw 25 102963 Movable Blade Guard 26 102961 Pivot Rod 27 100034 23 Set Screw 28 101297 Roller Support 29 100029 2 Flat Washer 30 100025 1 Lock Washer 31 100004 7 Cap Screw 1 4 20 x 3 4 Hex Head 32 33 34 35 100406 1 100030 4 101299 101298 Ball Bearing Flat Washer Eccentric Roller Axle Roller Axle 36 37 38 39 101300 105830 105842 105844 Eccentric Axle Nut Guide Bracke...

Page 14: ...14 ...

Page 15: ...5 Spring 27 105829 Frame Pivot Bracket 24 100017 7 Hex Nut 25 102885 Pivot Bar 22 100716 1 Cord Plug 23 105828 Frame Ratchet 20 101242 Switch Control Rod 21 100050 1 Cotter Pin 18 101239 Switch Box Cover 19 101241 Spring 16 101236 Switch Box 17 Switch Give Complete Electrical Specs 14 100219 1 Hose Clamp 15 102984 Coolant Nozzle 12 100220 20 Coolant Hose 13 100226 Needle Valve 10 100249 3 Coolant ...

Page 16: ...lace old assembly using the following parts 105868 Idle Wheel Guard Assembly 105860 Roller Axle WHEEL KITS To Serial Number 22020 102931 Wheel and Handle Kit for field installation 1 Disconnect power 2 Remove existing cover 3 Remove wire nut A and add white pigtail with push connector 4 Cut off red motor wire B from both ends of motor cord 5 Connect black wire C from motor and wet saw pigtail C to...

Page 17: ...e has a good start in the material Stripping teeth Blade teeth too coarse Be sure that two or more blade teeth are in contact with material being cut Hard spots on material Rotate stock if possible Do not put new blade in cut at same angle Breaking Guides out of alignment Follow adjustment instructions Blade twisting Adjust guides as close to work as pos sible Be sure material being cut is held fi...

Page 18: ...18 ELECTRICAL SCHEMATIC ...

Page 19: ...19 ...

Page 20: ...00 4 6 200 5 7 170 4 6 Nickel Chrome Moly Steels 4317 4320 250 3 5 225 4 6 200 5 7 170 4 6 4337 4340 230 3 4 200 4 5 200 4 6 170 4 5 8615 8627 250 4 5 230 6 7 230 6 8 200 6 7 8630 8645 250 3 5 230 4 6 230 5 7 180 4 6 8647 8660 220 2 4 200 3 5 200 4 6 150 3 5 8715 8750 250 3 5 220 4 6 220 5 7 180 4 6 9310 9317 200 1 3 160 2 3 160 2 4 150 2 3 9437 9445 250 4 5 230 4 5 230 5 6 180 4 5 9747 9763 250 2...

Page 21: ... 5 100 2 4 308 309 310 330 90 1 70 1 60 2 60 1 314 316 317 90 1 80 1 70 2 60 1 321 347 130 1 3 110 1 3 100 2 4 80 1 3 410 420 420F 150 1 3 130 1 3 120 2 4 100 1 3 416 430F 200 3 5 180 4 6 170 5 7 150 4 6 430 446 100 1 3 90 2 4 80 2 4 80 1 3 440 A B C 120 1 3 10 1 3 90 2 4 70 1 3 440F 443 150 1 3 130 1 3 120 2 4 100 1 3 17 4PH 17 7PH 100 2 3 90 2 4 80 3 4 80 2 3 A 7 100 1 2 100 1 2 100 2 3 100 2 3 ...

Page 22: ...22 The Original Since 1926 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 website www wellsaw com email parts wellsaw com ...

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