Wellsaw 58BD Operating & Maintenance Manual Download Page 4

4

DON’T OVER REACH

. Keep proper footing and bal-

ance at all times.

MAINTAIN TOOLS WITH CARE

.  Keep tools sharp 

and clean for best and safest performance.  Follow in-
structions for lubricating and changing accessories.

DISCONNECT TOOLS

 before servicing or when 

changing accessories such as blades, bits, cutters, etc.

AVOID ACCIDENTAL STARTING

.  Make sure the 

switch is in OFF position before connecting power 
tools.

USE ONLY RECOMMENDED ACCESSORIES

.  Con-

sult the owner’s manual for recommended accessories.  
The use of improper accessories may be hazardous.

NEVER STAND ON A TOOL

.  Serious injury can oc-

cur if the tool is tipped or the cutting tool is accidentally 
contacted.

CHECK DAMAGED PARTS

. Before further use of the 

tool, a guard, or other part that is damaged, should be 
carefully checked to ensure that it will operate prop-
erly and performed its intended function.  Check for 
alignment of moving parts, breakage, mounting and 
any other condition that may affect the tool’s proper 
operation.  Any guard or part that is damaged should 
be properly repaired or replaced.

This excerpt from a survey report does not necessar-
ily refl ect the views and policies of OSHA however it is 
presented for your consideration in maintaining work-
place safety.

From

“Machine Guarding -

Assessment of Need”

HEW publication No. (OSHA) 75-173

SUMMARY:

The previous information discussed specifi c machines 
and their inherent characteristics and hazards.  All ma-
chines, however, require proper power installation and 
maintenance. High-speed, rotating cutting tools must 
be properly sharpened and well balanced to eliminate 
vibration.  Saw blades must be properly sharpened 
and set to eliminate binding and ensure clean cuts.  
Any cutting tool that is cracked or chipped must be dis-
carded.

The work area should be neat, well lighted, properly 
ventilated and free of pedestrian or vehicle traffi c.  Am-
ple room is needed for stock handling and storage, 
the fl oors must be free of slipping or tripping hazards 
as many machines have exposed tooling that can be 
fallen on.

These items, though they are not specifi c  machine 
guard needs, are equally important.

It is also interesting to note that operators observed 
and questioned by the survey representatives and em-
ployed on some woodworking and metalworking equip-
ment are often new hires with little or no experience 
with machine operation.  This is substantiated by the 
fi nding that proper training programs are almost absent 
from industry (Field Supplement, page 8) and by the 
fact that the highest percentage of accidents occurs 
at a young age (see Field Survey Supplement, page 
8).  The best example of this is with operators of saws 
where the operation seems self-explanatory through 
observation.  Perhaps the operation is basically sim-
ple; nevertheless, operators should be carefully trained 
and enthusiastically motivated to perform safely.

A fi nal observation found through fi eld surveys has to 
do with the size of the company versus the number 
of unguarded machines (see Field Survey Supple-
ment, page 2).  The smaller the company in number 
of employees, the larger the percentage of unguarded 
machines observed.  This illustrates a further need for 
machine guards.

The age of the operator, the size of the company, and 
the lack of training programs, along with the investiga-
tion of specifi c machines to identify inherent hazards, 
establishes a defi nite need for machine guarding.  The 
fact that a hazard exists and a worker performs in prox-
imity to that hazard will undoubtedly result in an injury.  
Because of this, the use of machine guards to divorce 
the operator from the hazard to the highest possible 
degree is not only desirable but needed.  It is the moral 
responsibility of the employer and expected benefi t to 
the employee to be able to manufacture goods without 
occupational injuries.

Summary of Contents for 58BD

Page 1: ... Portable Convertible Manual Bandsaw Built better to work stronger and last longer 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 www wellsaw com Burdick St Kalamazoo MI 49004 269 345 1132 Fax 269 345 0095 REV 160115 starting sn 11885 ...

Page 2: ...y if this WELLSAW has been used in a manner not consistent with its design or which has been subject to accident alteration abuse or misuse or which fails due to lack of care or is the result of inadequate power supply and specifically does not apply to normal wear parts THERE ARE NO WARRANTIES WHICH EX TEND BEYOND THE DESCRIPTION OF THE FACE HEREOF WELLSAW shall not be liable for consequential or...

Page 3: ... an equipment grounding conductor should be run with the circuit conductors and connect ed to the saw s grounding terminal or lead To reset the manual starter after a power interruption return the switch to OFF and press the RESET button before restarting KEEP GUARD IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form a habit Check to see that all keys and wrenches are removed fro...

Page 4: ...rly ventilated and free of pedestrian or vehicle traffic Am ple room is needed for stock handling and storage the floors must be free of slipping or tripping hazards as many machines have exposed tooling that can be fallen on These items though they are not specific machine guard needs are equally important It is also interesting to note that operators observed and questioned by the survey represe...

Page 5: ... c Slide blade onto the drive and idler wheels d Turn tension wing screw until blade is taut 9 Briefly start and stop motor a few times to make sure blade is riding correctly on band wheels then tighten blade to proper operating tension 10 Replace blade guard 11 Lower frame for horizontal cutting 12 Check safety bar Be sure it is in proper position to prevent frame from being raised beyond maximum...

Page 6: ...f teeth wear unusu ally fast use slower speed Always keep the blade in proper tension MAINTENANCE BEFORE MAKING ANY ADJUSTMENTS ALWAYS TRY A NEW BLADE TO MAKE SURE THE CAUSE OF THE PROBLEM IS NOT A WORN BLADE Blade guides are provided to hold the blade in both horizontal and vertical alignment Accuracy of cut depends on proper adjustment of the blade bearings Check their condition for wear or a te...

Page 7: ...re it does not touch the blade teeth 3 Use a feeler gauge 002 or less to see that the lade is square from top to bottom If further adjustment is needed loosen cap screws on one blade guide and rotate guide so the feeler gauge will not enter at top or bottom Do not move guide sideways This may move the blade out of square with the vise Tighten cap screws LUBRICATION Correct and adequate lubrication...

Page 8: ...8 ...

Page 9: ...0 100033 23 Set Screw 3 8 16 x 2 1 2 31 100017 3 Hex Nut 3 8 16 28 100034 3 Set Screw 5 16 18 x 3 8 29 A 62 Stop Bar 26 100025 2 Lock Washer 5 16 27 100004 15 Cap Screw 5 16 18 x 3 4 Hex Head 24 105845 Bed 25 101750 Tip Off Block 22 100017 5 Hex Nut 1 2 13 23 100004 13 Cap Screw 5 16 18 x 5 8 Hex Head 20 105839 Vise Slide Block 21 105840 Vise Slide Block Guide 18 M 65 Locating Pin 19 A 151 Clamp N...

Page 10: ...10 ...

Page 11: ...el Plate 22 100004 15 Cap Screw 5 16 18 x 3 4 Hex Head 23 100034 3 Set Screw 5 16 18 x 3 8 24 102903 Motor Support 25 100020 5 Nut Self Locking 26 100042 10 Thumb Screw 27 100024 1 Wing Nut 28 1 3 H P Motor Give Complete Electrical Specs 29 101238 Pulley Motor 30 100004 11 Cap Screw 5 16 18 x 1 2 Hex Head 31 102876 Wheel Guard 32 33 34 35 100000 17 100063 100218 1 100000 52 Machine Screw 10 32 x 1...

Page 12: ...12 ...

Page 13: ...acket Idle End 24 102898 Wing Screw 25 102963 Movable Blade Guard 26 102961 Pivot Rod 27 100034 23 Set Screw 28 101297 Roller Support 29 100029 2 Flat Washer 30 100025 1 Lock Washer 31 100004 7 Cap Screw 1 4 20 x 3 4 Hex Head 32 33 34 35 100406 1 100030 4 101299 101298 Ball Bearing Flat Washer Eccentric Roller Axle Roller Axle 36 37 38 39 101300 105830 105842 105844 Eccentric Axle Nut Guide Bracke...

Page 14: ...14 ...

Page 15: ...5 Spring 27 105829 Frame Pivot Bracket 24 100017 7 Hex Nut 25 102885 Pivot Bar 22 100716 1 Cord Plug 23 105828 Frame Ratchet 20 101242 Switch Control Rod 21 100050 1 Cotter Pin 18 101239 Switch Box Cover 19 101241 Spring 16 101236 Switch Box 17 Switch Give Complete Electrical Specs 14 100219 1 Hose Clamp 15 102984 Coolant Nozzle 12 100220 20 Coolant Hose 13 100226 Needle Valve 10 100249 3 Coolant ...

Page 16: ...lace old assembly using the following parts 105868 Idle Wheel Guard Assembly 105860 Roller Axle WHEEL KITS To Serial Number 22020 102931 Wheel and Handle Kit for field installation 1 Disconnect power 2 Remove existing cover 3 Remove wire nut A and add white pigtail with push connector 4 Cut off red motor wire B from both ends of motor cord 5 Connect black wire C from motor and wet saw pigtail C to...

Page 17: ...e has a good start in the material Stripping teeth Blade teeth too coarse Be sure that two or more blade teeth are in contact with material being cut Hard spots on material Rotate stock if possible Do not put new blade in cut at same angle Breaking Guides out of alignment Follow adjustment instructions Blade twisting Adjust guides as close to work as pos sible Be sure material being cut is held fi...

Page 18: ...18 ELECTRICAL SCHEMATIC ...

Page 19: ...19 ...

Page 20: ...00 4 6 200 5 7 170 4 6 Nickel Chrome Moly Steels 4317 4320 250 3 5 225 4 6 200 5 7 170 4 6 4337 4340 230 3 4 200 4 5 200 4 6 170 4 5 8615 8627 250 4 5 230 6 7 230 6 8 200 6 7 8630 8645 250 3 5 230 4 6 230 5 7 180 4 6 8647 8660 220 2 4 200 3 5 200 4 6 150 3 5 8715 8750 250 3 5 220 4 6 220 5 7 180 4 6 9310 9317 200 1 3 160 2 3 160 2 4 150 2 3 9437 9445 250 4 5 230 4 5 230 5 6 180 4 5 9747 9763 250 2...

Page 21: ... 5 100 2 4 308 309 310 330 90 1 70 1 60 2 60 1 314 316 317 90 1 80 1 70 2 60 1 321 347 130 1 3 110 1 3 100 2 4 80 1 3 410 420 420F 150 1 3 130 1 3 120 2 4 100 1 3 416 430F 200 3 5 180 4 6 170 5 7 150 4 6 430 446 100 1 3 90 2 4 80 2 4 80 1 3 440 A B C 120 1 3 10 1 3 90 2 4 70 1 3 440F 443 150 1 3 130 1 3 120 2 4 100 1 3 17 4PH 17 7PH 100 2 3 90 2 4 80 3 4 80 2 3 A 7 100 1 2 100 1 2 100 2 3 100 2 3 ...

Page 22: ...22 The Original Since 1926 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 website www wellsaw com email parts wellsaw com ...

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