Wellsaw 58BD Operating & Maintenance Manual Download Page 5

5

Operation & Maintenance

READ CAREFULLY

The MODEL 58B METAL CUTTING BAND SAW is de-
signed for effi cient performance.  With proper care, it 
will give you many years of dependable service.  

READ 

THIS MANUAL CAREFULLY BEFORE OPERATING 
YOUR NEW SAW

.

 After 

fi nal assembly, each saw is inspected and 

tested.  No adjustment should be needed. 
 

This manual has been prepared to assist you in 

the operation and maintenance of your new saw.  If 
you desire additional information or assistance, please 
contact your dealer’s service representative.

INSTALLATION

 

Uncrate and check all parts.  Report any damage 

to your carrier and fi le a Proof of Loss Claim with the 
carrier.
 

Be sure motor specifi cations correspond with your 

power source.
 

Place the saw so that each leg is carrying its share 

of the load.  The 58B Saw can be operated horizontally 
and vertically.  For vertical operation. place frame in 
upright position, attach the vertical work table and, op-
erate switch manually.

OPERATION

 

Do not apply too much feed rate.  Start cut carefully 

and the new blade will last much longer.  Make sure all 
four legs are in solid contact with the fl oor.  Keep blade 
guide as close to the work as possible.

PLACING BLADE ON SAW

1a. 

DRY CUTTING MACHINE.

  Release from safety 

latch bar and swing frame into vertical position.

1b. 

MACHINE WITH WET CUTTING SYSTEM

.  Re-

move chip pan, then follow instructions in 1a.

2.  Open idler wheel hinged guard.
3.  Remove blade guard.
4.  Turn blade tension wing screw to lower the idler 

wheel and slide block assembly.

5.  Uncoil a 1/2” x 93” blade.
6.  When facing cut-off side of machine, blade must 

travel toward the motor end.

7.  Be sure blade teeth point in this direction.  If not, 

twist blade band inside-out.

8.  Install blade as follows:
 

a. Place blade between guide bearings and brush-
es.

 

b. Insert blade into slot between frame and guard.

 

c.  Slide blade onto the drive and  idler wheels.

 

d. Turn tension wing screw until blade is taut.

9. Briefl y start and stop motor a few times to make 

sure blade is riding correctly on band wheels, then 
tighten blade to proper operating tension.

10. Replace blade guard.
11. Lower frame for horizontal cutting.
12. Check safety bar.  Be sure it is in proper position to 

prevent frame from being raised beyond maximum 
position when used as a horizontal cutt-off saw.

QUICK ACTION VISE

 

The sliding vise jaw is equipped with a ratchet dog 

arm for quick action and a hand wheel for tightening 
work in the vise.  Excessive pressure is not required to 
hold material securely in the vise.

FIXED JAW VISE

 

Two pins in the fi xed vise jaw assist in the quick 

relocation of the fi xed vise jaw for 90° cutting.  For final 
and accurate adjustment, the blade should be squared 
with the vise jaw by placing machinist’s square head 
lightly against the side of the blade and the squares 
blade against the machined face of the vise jaw.
 

NOTE: These pins must be removed before fixed 

vise jaw can be turned.  For angle cutting, use the 
clamp bolts to hold fixed vise jaw.
 

Loosen sliding vise jaw and push against fixed jaw 

vise jaw, then cap screw tightened, leaving vise jaws 
parallel.

MAXIMUM VISE CAPACITY & 45° ANGLE ADJUST-
MENT

1.  Remove blade brush assembly from blade guide 

arm.

2.  Remove the two 5/16” cap screws holding guide 

arm to the frame.

3.  Move guide arm back to the next two holes.  Re-

place cap screws and tighten in place.

4.  Remove vise jaw pins in fixed vise.
5.  Remove 1/2” cap screw from quadrant.
6.  Loosen cap screw in center of vise jaw and slide 

vise toward motor end of machine about 2-1/4”.

7.  Replace 1/2” cap screw in tapped holes and tighten 

lightly.

8.  With saw frame in cut-off position, place head of 

machinist’s square lightly against slot in bed with 
the blade of square against machined face of vise 
jaw.  Tap lightly with lead hammer until vise jaw is 
parallel to blade of square.  Tighten cap screws.  
Use a protractor for angle adjustment.    

 

Summary of Contents for 58BD

Page 1: ... Portable Convertible Manual Bandsaw Built better to work stronger and last longer 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 www wellsaw com Burdick St Kalamazoo MI 49004 269 345 1132 Fax 269 345 0095 REV 160115 starting sn 11885 ...

Page 2: ...y if this WELLSAW has been used in a manner not consistent with its design or which has been subject to accident alteration abuse or misuse or which fails due to lack of care or is the result of inadequate power supply and specifically does not apply to normal wear parts THERE ARE NO WARRANTIES WHICH EX TEND BEYOND THE DESCRIPTION OF THE FACE HEREOF WELLSAW shall not be liable for consequential or...

Page 3: ... an equipment grounding conductor should be run with the circuit conductors and connect ed to the saw s grounding terminal or lead To reset the manual starter after a power interruption return the switch to OFF and press the RESET button before restarting KEEP GUARD IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form a habit Check to see that all keys and wrenches are removed fro...

Page 4: ...rly ventilated and free of pedestrian or vehicle traffic Am ple room is needed for stock handling and storage the floors must be free of slipping or tripping hazards as many machines have exposed tooling that can be fallen on These items though they are not specific machine guard needs are equally important It is also interesting to note that operators observed and questioned by the survey represe...

Page 5: ... c Slide blade onto the drive and idler wheels d Turn tension wing screw until blade is taut 9 Briefly start and stop motor a few times to make sure blade is riding correctly on band wheels then tighten blade to proper operating tension 10 Replace blade guard 11 Lower frame for horizontal cutting 12 Check safety bar Be sure it is in proper position to prevent frame from being raised beyond maximum...

Page 6: ...f teeth wear unusu ally fast use slower speed Always keep the blade in proper tension MAINTENANCE BEFORE MAKING ANY ADJUSTMENTS ALWAYS TRY A NEW BLADE TO MAKE SURE THE CAUSE OF THE PROBLEM IS NOT A WORN BLADE Blade guides are provided to hold the blade in both horizontal and vertical alignment Accuracy of cut depends on proper adjustment of the blade bearings Check their condition for wear or a te...

Page 7: ...re it does not touch the blade teeth 3 Use a feeler gauge 002 or less to see that the lade is square from top to bottom If further adjustment is needed loosen cap screws on one blade guide and rotate guide so the feeler gauge will not enter at top or bottom Do not move guide sideways This may move the blade out of square with the vise Tighten cap screws LUBRICATION Correct and adequate lubrication...

Page 8: ...8 ...

Page 9: ...0 100033 23 Set Screw 3 8 16 x 2 1 2 31 100017 3 Hex Nut 3 8 16 28 100034 3 Set Screw 5 16 18 x 3 8 29 A 62 Stop Bar 26 100025 2 Lock Washer 5 16 27 100004 15 Cap Screw 5 16 18 x 3 4 Hex Head 24 105845 Bed 25 101750 Tip Off Block 22 100017 5 Hex Nut 1 2 13 23 100004 13 Cap Screw 5 16 18 x 5 8 Hex Head 20 105839 Vise Slide Block 21 105840 Vise Slide Block Guide 18 M 65 Locating Pin 19 A 151 Clamp N...

Page 10: ...10 ...

Page 11: ...el Plate 22 100004 15 Cap Screw 5 16 18 x 3 4 Hex Head 23 100034 3 Set Screw 5 16 18 x 3 8 24 102903 Motor Support 25 100020 5 Nut Self Locking 26 100042 10 Thumb Screw 27 100024 1 Wing Nut 28 1 3 H P Motor Give Complete Electrical Specs 29 101238 Pulley Motor 30 100004 11 Cap Screw 5 16 18 x 1 2 Hex Head 31 102876 Wheel Guard 32 33 34 35 100000 17 100063 100218 1 100000 52 Machine Screw 10 32 x 1...

Page 12: ...12 ...

Page 13: ...acket Idle End 24 102898 Wing Screw 25 102963 Movable Blade Guard 26 102961 Pivot Rod 27 100034 23 Set Screw 28 101297 Roller Support 29 100029 2 Flat Washer 30 100025 1 Lock Washer 31 100004 7 Cap Screw 1 4 20 x 3 4 Hex Head 32 33 34 35 100406 1 100030 4 101299 101298 Ball Bearing Flat Washer Eccentric Roller Axle Roller Axle 36 37 38 39 101300 105830 105842 105844 Eccentric Axle Nut Guide Bracke...

Page 14: ...14 ...

Page 15: ...5 Spring 27 105829 Frame Pivot Bracket 24 100017 7 Hex Nut 25 102885 Pivot Bar 22 100716 1 Cord Plug 23 105828 Frame Ratchet 20 101242 Switch Control Rod 21 100050 1 Cotter Pin 18 101239 Switch Box Cover 19 101241 Spring 16 101236 Switch Box 17 Switch Give Complete Electrical Specs 14 100219 1 Hose Clamp 15 102984 Coolant Nozzle 12 100220 20 Coolant Hose 13 100226 Needle Valve 10 100249 3 Coolant ...

Page 16: ...lace old assembly using the following parts 105868 Idle Wheel Guard Assembly 105860 Roller Axle WHEEL KITS To Serial Number 22020 102931 Wheel and Handle Kit for field installation 1 Disconnect power 2 Remove existing cover 3 Remove wire nut A and add white pigtail with push connector 4 Cut off red motor wire B from both ends of motor cord 5 Connect black wire C from motor and wet saw pigtail C to...

Page 17: ...e has a good start in the material Stripping teeth Blade teeth too coarse Be sure that two or more blade teeth are in contact with material being cut Hard spots on material Rotate stock if possible Do not put new blade in cut at same angle Breaking Guides out of alignment Follow adjustment instructions Blade twisting Adjust guides as close to work as pos sible Be sure material being cut is held fi...

Page 18: ...18 ELECTRICAL SCHEMATIC ...

Page 19: ...19 ...

Page 20: ...00 4 6 200 5 7 170 4 6 Nickel Chrome Moly Steels 4317 4320 250 3 5 225 4 6 200 5 7 170 4 6 4337 4340 230 3 4 200 4 5 200 4 6 170 4 5 8615 8627 250 4 5 230 6 7 230 6 8 200 6 7 8630 8645 250 3 5 230 4 6 230 5 7 180 4 6 8647 8660 220 2 4 200 3 5 200 4 6 150 3 5 8715 8750 250 3 5 220 4 6 220 5 7 180 4 6 9310 9317 200 1 3 160 2 3 160 2 4 150 2 3 9437 9445 250 4 5 230 4 5 230 5 6 180 4 5 9747 9763 250 2...

Page 21: ... 5 100 2 4 308 309 310 330 90 1 70 1 60 2 60 1 314 316 317 90 1 80 1 70 2 60 1 321 347 130 1 3 110 1 3 100 2 4 80 1 3 410 420 420F 150 1 3 130 1 3 120 2 4 100 1 3 416 430F 200 3 5 180 4 6 170 5 7 150 4 6 430 446 100 1 3 90 2 4 80 2 4 80 1 3 440 A B C 120 1 3 10 1 3 90 2 4 70 1 3 440F 443 150 1 3 130 1 3 120 2 4 100 1 3 17 4PH 17 7PH 100 2 3 90 2 4 80 3 4 80 2 3 A 7 100 1 2 100 1 2 100 2 3 100 2 3 ...

Page 22: ...22 The Original Since 1926 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 website www wellsaw com email parts wellsaw com ...

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