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WELDPRO TIGACDC200GD, Operator'S Manual

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WELDPRO TIGACDC200GD Operator'S Manual Download Page 3

CONTENTS

4

8

9

10

11

14

20

21

22

1

 

SAFETY WARNING................................................................................................................

2

 

PRODUCT DESCRIPTION.......................................................................................................

3  TWO YEAR WARRANTY..........................................................................................................

4  TECHNICAL PARAMETERS....................................................................................................

5

 

...................................................................................................

GENERAL WELDING FACTS

6

 

...........................................................................................................

ELECTRICAL VOLTAGE

7

 

......................................................................................................................

INSTALLATION

8

 

..........................................................................................................................

OPERATION

9

 

.............................................................................................................

TROUBLESHOOTING

3

Summary of Contents for TIGACDC200GD

Page 1: ...R TIGACDC200GD Operator s Manual LINLONG LIMITED www weldpro com 1 ...

Page 2: ...he word following this sign means that there is some potential danger which may cause bodily injury or property damage if the instructions are not followed The word following this sign means that there is potential risk which may cause malfunctions and or breakdowns if the instructions are not followed DANGER WARNING ATTENTION Edition The contents of this manual are updated regularly in order to i...

Page 3: ...NTENTS 4 8 9 10 11 14 20 21 22 1 SAFETY WARNING 2 PRODUCT DESCRIPTION 3 TWO YEAR WARRANTY 4 TECHNICAL PARAMETERS 5 GENERAL WELDING FACTS 6 ELECTRICAL VOLTAGE 7 INSTALLATION 8 OPERATION 9 TROUBLESHOOTING 3 ...

Page 4: ...er may cause physical injuries The misuse of gas cylinders may lead to high pressure gas leakage and may cause personal injuries Keep fingers hair clothes etc away from moving parts such as the fan Wire shooting out of the welding torch may stab your eyes face or other exposed body parts Never stand in front of or under the suspension hook as it may fail and cause personal injuries 4 The safety not...

Page 5: ... that activity The capacitor is a rechargeable device Please ensure it has no voltage before starting again even if the power source is cut off Never use wire with inadequate wire gauge damaged insulation sleeve or exposed conductor Do ensure the proper isolation of wire connections Never use the device when the enclosure is removed Never use broken or wet insulation gloves Welding screens must be...

Page 6: ...e against the welding arc must be set in the welding area WARNING WARNING Please observe the following notes to avoid toppling or breaking the gas cylinder Use the gas cylinder correctly Use the built in or recommended gas regulator Read the manual of the gas regulator carefully before using it and pay attention to the safety notes Secure the gas cylinder with appropriate holder and other related ...

Page 7: ...es control cables signal cables and phone cables b Wireless radiation emitting products such as devices emitting and receiving TV signals c Computers and other control equipment d Protection equipment etc equipment to supervise industrial equipment e Health of personnel affected such as personnel using pacemaker or audiphones f Instruments for adjusting and measuring instruments g Anti disturb cap...

Page 8: ...welding with either AC or DC current This allows the user to choose DC current welding for carbon steel stainless steel copper and many other metals while also being equipped with the ability to switch over to AC welding used in welding aluminum and aluminum alloys In addition to its advanced TIG welding functions the ACDCTIG200 is also a very good MMA Stick welder This AC DC TIG welder adopts our...

Page 9: ...unction by the customer was user error Weldpro may request a shipping fee refund prior to the return of the item to the customer Prior to returning any item thought to be malfunctioning or damaged due to manufacturers defect customers are required to contact Weldpro first to explain the failure and to obtain a Return Merchandise Authorization number or the item may not be covered under the terms of...

Page 10: ...cending S Post flow s No load loss W Housing protection class Insulation class Weight lb Dimensions in 17 6x7 9x16 31 3 Ip21 F 0 73 80 40 40 0 15 0 25 0 1 1 TIG 14 8 MMA 24 8 TIG 18 MMA 27 2 TIG 120 MMA 120 TIG 200 MMA 180 AC 115V 15 AC 230V 15 TIG 26 4 MMA 44 3 TIG 26 8 MMA 36 5 TECHNICAL PARAMETERS 60 59 10 HF Duty cycle Efficiency Power factor TECHNICAL PARAMETERS ...

Page 11: ...Generically when welding the user has a choice of polarity connections What is correct for one type of welding may be totally wrong for another type of welding So lets explain what is happening and which way to connect for which type of welding Electric current flows from negative to positive When TIG welding the polarity settings should be Straight Polarity Electrode Negative That means that the W...

Page 12: ... means to adjust and reset the amperage knob on the face of the welder even if the same current setting is being used in either mode Reindexing tells the machine to recognize the newly attached device be it the button or foot control After completing the above steps you are ready to weld Be sure to follow all safety procedures One last note here When opening your Argon tank the valve on the Argon ...

Page 13: ... Blow is setup for MMA Stick welding Installation diagram This is NEGATIVE ground clamp here This is the PLUS connector Electrode holder goes here not ground clamp 13 ...

Page 14: ...ou are you can click either menu button to proceed left to right or right to left Some of the functions are not necessary when using the foot pedal controller because the user has complete control some of these options with that foot pedal These functions are as follows and will be explained in further detail later START AMPS UP SLOPE DOWN SLOPE END AMPS When using the foot pedal it is recommended...

Page 15: ...eld The solution while a bit complicated provides excellent results Choosing DC Reverse Polarity will create a current flow from the metal work back up into the TIG Torch tungsten bursting through the aluminum oxide layer very well but we cannot choose to weld with DC Reverse Polarity where the current flows from the metal work into the Tungsten because we would quickly melt our TIG Torch tungsten a...

Page 16: ...T Selector Button Parameter Adjustment Knob Pressed in the knob tuning parameters is for coarse adjustment not pressed in is for fine tuning Unit of parameter Indicator Light Remote Control Indicator Light Move Right Selector Menu Button AC DC Selector Button Pulse No pulse Button The panel picture above is for reference only If any difference with the real machine please follow with the real machi...

Page 17: ...ings Picture 2 Picture 4 The picture 4 shows when under 4T mode press the Move Left Selector Menu Button to Up Slope indicator light on adjust the parameter knob the meter reads 0 10s adjustable Picture 5 The picture 5 shows press the Move Left Selector Menu Button to Start Amps indicator light on adjust the parameter knob the meter reads 5 200A adjustable Picture 6 The picture 6 shows when under ...

Page 18: ...r Menu Button to Post flow indicator light on adjust the parameter knob the meter reads 0 15S adjustable Picture 10 The picture 10 shows press the Move Right Selector Menu Button to Base Amps indicator light on adjust the parameter knob the meter reads 5 95 adjustable Picture 11 The picture 11 shows press the Move Right Selector Menu Button to End Amps indicator light on adjust the parameter knob t...

Page 19: ...o AC Frequency indicator light on adjust the parameter knob the meter reads 40 200HZ adjustable Picture 16 The picture 16 shows when the temperature is too high or abnormal the digital display show Err abnormal light O C lights up this time no output will have to wait until the temperature reducing or restart the machine to return to normal Picture 17 The picture 17 shows In TIG mode when connecti...

Page 20: ...ant for better operation of the welder and longer service life of the welder 2 No overload Operators should bear in mind that maximum permissible load current relative to the selected load duration factor be observed at any time and welding current should never surpass the maximum permissible load current Over current will shorten the service life of the welder remarkably and even burn it down 3 N...

Page 21: ...h cases A Black welding spot This shows the welding spot is oxidized without being protected effectively and you can make the following inspection 1 Make sure that the valve of argon cylinder has been opened with sufficient pressure As a rule if the pressure within the cylinder is lower than 0 5MPa then it is necessary to refill the cylinder 2 Check if the argon flow meter is turned on with sufficient...

Page 22: ...s Resolvable Methods Power indicator is not lit fan does not work and no welding output Power switch is out of work Check if electrify wire net which is connected to input cable is in work Check if input cable is out of circuit 1 2 3 1 Lower indicator is lit fan does not work or revolve several circles no welding output Maybe connect wrong to 380V power cause machine is in protection circuit conne...

Page 23: ...ng is damaged replace it Some of HF arc striking circuit components is damage find out and replace it 1 2 3 4 5 Abnormal indicator is lit but there is no welding output Maybe it is overheated protection please close machine first then open the machine again after abnormal indicator is out Maybe it is overheated protection wait for 2 3 minutes argon arc welding does not has overheated protection func...

Page 24: ...LINLONG LIMITED www weldpro com R 24 ...

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