WeldKing ThunderCut65 Owner'S Manual Download Page 26 | Manualshive

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Summary of Contents for ThunderCut65

Page 1: ...lasma cutting Plasma gouging Plasma Arc Cutting Machine Date of purchase ________________ Machine Number ________________ Where purchased ________________ www weldking com THUNDERCUT 65 OWNER S MANUAL...

Page 2: ...responsibility 7 SECTION 2 INSTALLATIONS 8 2 1 ThunderCut 65 plasma cutting machine and gun specifications 8 2 2 Connection diagram 10 2 3 Install procedure 11 2 4 Electric service guide 12 SECTION 3...

Page 3: ...rendre garde et suivre lesinstructions aff rentes pour viter tout risque Les instructions enmati re de s curit indiqu es ci dessous ne constituent qu un sommaire des instructions de s curit plus compl...

Page 4: ...couper ou le sol y Ne pas se servir de source lectrique courant lectrique dans les zones humides dans les endroits confin s ou l o on risque de tomber y Se servir d une source lectrique courant lectr...

Page 5: ...s unit y Ne pas placer l appareil sur au dessus ou proximit de surfaces inflammables y Ne pas installer l appareil proximit de produits inflammables y Ne pas surcharger l installation lectrique s assu...

Page 6: ...ourner votre visage du d tendeur r gulateur lorsque vous ouvrez la soupape de la bouteille y Le couvercle du d tendeur doit toujours tre en place sauf lorsque la bouteille est utilis e ou qu elle est...

Page 7: ...ding to minimize the possibility of interference y Le rayonnement haute fr quence HF peut provoquer des interf rences avec les quipements de radio navigation et de communication les services de s curi...

Page 8: ...rrange cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep welding power source and cables as far away from operator as practical 5 Connect work clamp t...

Page 9: ...distorted or contaminated should be replaced immediately Should such repair or replacement become necessary WeldKing recommends that a telephone or written request for service advice be made to the Au...

Page 10: ...e V 90 108 Rated Duty cycle 60 Rated working current A 65 Gas Delay time s 2 15 Rated cutting thickness mm Mild steel 25 4 1 inch at 350mm min 14 IPM 12 7 1 2 inch at 1250mm min 50 IPM Severance 38mm...

Page 11: ...at 50A Cool style Air cooled Maximum Air pressure Bar 5 72psi Air consumption l min 150 Cable length M 6 20ft Connection Centre connection Detailed gun specification please see separate gun manual Tab...

Page 12: ...Page 10 2 2 Connection diagram Figure 2 1 Power cord Cutting torch S75 Earth clamp connect to work piece Connect to air supply...

Page 13: ...the anti rotation device by pressing it on proper hole C To disconnect torch also need press enclosed tool to the hole Finally remove the tool and continue to fasten the ring until hear clicking See...

Page 14: ...ODES AVERTISSEMENT LE RACCORDEMENT DE CETTE MACHINE DE SOUDAGE L ALIMENTATION DOIT TRE CONFORME AUX CODES D LECTRICIT PERTINENTS Input voltage V 208 230 Frequency Hz 60 60 Input Amperes at rated outpu...

Page 15: ...Page 13 SECTION 3 OPERATION CAUTION BEFORE OPERATING THIS MACHINE READ THE SAFETY SECTION OF THIS MANUAL THOROUGHLY 3 1 Front Back panel Layout Figure 3 1 Figure 3 1 5 6 7 8 2 1 3 4...

Page 16: ...lamp 3 Over heat protection indicator 4 Air Gauge filter 5 Output current adjust knob 6 Gas delay adjust Knob 7 Torch terminal 8 Earth lead terminal 9 Power switch 10 Fuse 11 Power cord 12 Compress ai...

Page 17: ...you to avoid any danger from sparks and hot metal Push the safety trigger at the side of the torch first then press the switch to start cutting The working lamp green will illuminate Does not fire the...

Page 18: ...in Mild steel 26 GA 0 5 25 638 16205 10 GA 3 4 40 151 3835 1 4 6 4 65 132 3353 3 8 10 65 63 1600 1 2 12 65 42 1067 5 8 16 65 31 787 3 4 19 65 22 559 Aluminum 1 32 0 8 25 610 15494 1 8 3 2 40 204 5182...

Page 19: ...lfunction poor contact Check contact situation Replace lamp Main switch malfunction Check switch replace if necessary 3 Electric leak at the case Power cord leak Insulate power cord Transformer contac...

Page 20: ...nect Control circuit board failure Check and repair the circiut board Poor contact at earth lead and gun cable Check and re connect Loose or poor connection with the main power supply link Check the c...

Page 21: ...hort circuit Check and replace Work excess the rated duty circle Use under rated duty circle Input voltage is too high Use proper voltage 11 Torch sputters and hisses The gas filter at the rear of the...

Page 22: ...f the cable connections are over heated Check if the cable is connected firmly and properly if it is broken and cause bad insulation Check the cover grounded properly Moisture in the torch can cause t...

Page 23: ...mable explosive materials or gases 5 2 3 Gas cylinder must be located at a safe and steady place to avoid injury others 5 2 4 Keep finger hair and clothing away from the rotating fan 5 2 5 The power s...

Page 24: ...Y08070002 Knob PN 21D Middle 1 5B Y01430013 Post flow time potentiometer WT118 2W 100K 1 6 Y07060003 Quick Receptacle 35 50 cm black small 1 7 Y07060010 Center connection FY 0022 1 8 Y21060001 Air gau...

Page 25: ...Page 23 Figure 7 1 1 2 3 4 5 6 7 8...

Page 26: ...Page 24 Figure 7 2 34 35 36 38 37...

Page 27: ...Page 25 S75 Plasma torch parts breakdown Figure 7 6...

Page 28: ...CV0026 GUIDE 3 CV0028 GUIDE SPRING 4 CV0033 CROWN SHIELD 5 CV0051 CUTTING GUIDE 6 CV0052 CIRCLE CUTTING GUIDE 7 CV0076 NOZZLE CAP 8 EA0223 O RING 9 FH0647 DIP TUBE 10 PC0114 NOZZLE 11 PD0114 10 TIP 1...

Page 29: ...Page 27 NOTES WELDKING THUNDERCUT65...

Page 30: ...sold or manufactured MALO WELDING PRODUCTS LTD WELDKING S PRODUCTS ARE FOR COMMERCIAL INDUSTRIAL USE AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING PLASMA CUTTING EQUIPMENT...

Page 31: ...om to fill the warranty registration form Malo Welding Products Ltd will not distribute of disclose customer s private information to any third party and will not sent promotion material to the custom...

Page 32: ...MALO WELDING PRODUCTS LTD 3275 14th ave Unit A Markham Ontario Canada L3R 0H3 Tel 1 866 686 5088 Fax 1 866 686 5090 www malowelding com Printed October 7 2011...

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