Weishaupt WL10/1-D 1LN Manual Download

Page: 55 / 80

Installation and operating instruction
Oil burner WL10/1-D 1LN

10 Troubleshooting

83299302 1/2019-04 La

55-80

Error codes with lockout

The following faults must only be rectified by qualified personnel:

Fault codes

Fault

Cause

Rectification

2 x flashing

No flame,
end of safety time

Oil pump supplies no oil

Oil supply leaking

Check oil supply

Anti siphon valve does not
open

Check valve, if necessary
replace

Shut off device closed

Open shut off device

Pre-filter strainer soiled

Replace pre-filter strainer

Oil pump defective

Replace oil pump
[ch. 9.12]

No oil throughput at the
nozzle

Oil nozzle blocked

Replace nozzle [ch. 9.4]

No ignition

Ignition electrode dirty or
wet

Clean ignition electrode

Ignition electrode spark gap
too big or short circuited

Set ignition electrode
[ch. 9.6]

Ceramic insulator defective

Replace ignition elec-
trodes

Ignition cable defective

Replace ignition cable

Ignition unit defective

Replace ignition unit

Solenoid valve does not
open

Coil defective

Replace coil

Combustion manager does
not detect a flame signal

Flame sensor soiled

Clean flame sensor

Flame sensor defective

Replace flame sensor

Illumination insufficient

Check burner setting

Burner motor does not run

Oil pump seized

Replace oil pump
[ch. 9.12]

Capacitor defective

Replace capacitor

Burner motor defective

Replace burner motor
[ch. 9.14]

No flame formation despite
ignition and oil supply

Nozzle distance incorrect

Check nozzle distance,
adjust if necessary
[ch. 9.8]

Mixing pressure too high

Check mixing pressure
[ch. 7.1.2]

Flashing 4 times

Flame simulation/
extraneous light

Flame signal prior to or after
operation

Extraneous light source
present

Extraneous light detection
from 13 μA

Find and eliminate ex-
traneous light source

Flame sensor defective

Check flame sensor, if
necessary replace

Flame formation during pre-
purge

Solenoid valve leaking

Replace oil pump
[ch. 9.12]

Summary of Contents for WL10/1-D 1LN

Page 1: ...Installation and operating instruction Oil burner WL10 1 D 1LN 83299302 1 2019 04 ...

Page 2: ...ription 8 3 1 Type key 8 3 2 Serial number 8 3 3 Function 9 3 3 1 Air supply 9 3 3 2 Oil supply 10 3 3 3 Electrical components 11 3 3 4 Program sequence 12 3 4 Technical data 14 3 4 1 Approval data 14 3 4 2 Electrical data 14 3 4 3 Ambient conditions 14 3 4 4 Fuels 14 3 4 5 Emissions 15 3 4 6 Rating 16 3 4 7 Dimensions 17 3 4 8 Weight 17 4 Installation 18 4 1 Installation conditions 18 4 2 Selecti...

Page 3: ...t mixing head 42 9 9 Set recirculation aperture 44 9 10 Removing the air regulator 45 9 11 Removing and refitting angle drive 46 9 12 Removing and refitting oil pump 47 9 13 Removing and refitting fan wheel 48 9 14 Remove burner motor 49 9 15 Removing and refitting oil pump filter 50 9 16 Replacing the fuse 51 10 Troubleshooting 52 10 1 Procedures for fault conditions 52 10 1 1 Illuminated push bu...

Page 4: ...e carried out by personnel who have the relevant train ing and instruction Persons with limited physical sensory or mental capabilities may only work on the unit if they are supervised or have been trained by an authorised person Children must not play with the unit 1 2 Symbols DANGER Immediate danger with high risk Non observance can lead to serious injury or death WARNING Danger with medium risk...

Page 5: ...observance of the manual operation with faulty safety equipment continual operation despite a fault improper installation commissioning operation and service repairs which have been carried out incorrectly the use of non original Weishaupt parts force majeure unauthorised modifications made to the unit the installation of additional components which have not been tested with the unit the installat...

Page 6: ...d only be used in enclosed rooms Improper use could endanger the health and safety of the user or third parties cause damage to the unit or other material assets 2 2 Safety measures Safety relevant fault conditions must be eliminated immediately Components which show increased wear and tear or whose design lifespan is or will be exceeded prior to the next service should be replaced as a precaution...

Page 7: ...nserts which hinder flame burnout Use only original Weishaupt replacement parts 2 4 Noise emission The noise emissions are determined by the acoustic behaviour of all components fitted to the combustion system Prolonged exposure to high noise levels can lead to loss of hearing Provide oper ating personnel with protective equipment Noise emissions can further be reduced with a sound attenuator 2 5 ...

Page 8: ...4 La 8 80 3 Product description 3 1 Type key WL10 1 D 1LN W Type W burner L Fuel Oil EL 10 Size 1 Ratings size D Construction 1LN Version LowNOX 3 2 Serial number The serial number on the name plate identifies the product This is required by Weishaupt s customer service department 1 1 Name plate Ser No ...

Page 9: ...tion is set using a setting screw on the actuator At burner shutdown the the actuator automatically closes the air damper At burner shutdown the air dampers close automatically Fan wheel The fan wheel supplies the air from the air intake housing to the combustion head Diffuser The air gap between flame tube and diffuser is adjusted by positioning the diffuser This adjusts the mixing pressure and t...

Page 10: ...ssure regulating valve keeps the oil pressure constant A solenoid valve opens and closes the oil supply to the nozzle The pressure regu lating valve and solenoid valve are integrated into the pump Nozzle head with nozzle shut off The nozzle shut off is integrated in the nozzle head It prevents oil leaks after shut down Sequence diagram 1 2 3 1 Oil pump on burner 2 Solenoid valve on the oil pump 3 ...

Page 11: ...er It controls the sequence of operation and monitors the flame Burner motor The burner motor drives the fan wheel and the oil pump Ignition unit The electronic ignition unit creates a spark at the electrode which ignites the fuel air mixture Flame sensor The combustion manager monitors the flame signal via the flame sensor If the flame signal becomes too weak the combustion manager carries out a ...

Page 12: ...n Ignition starts with the pre purge time TV Fuel release Following the pre purge time TV the solenoid valve K11 opens and releases the fuel Safety time With fuel release safety time TS and post ignition time TNZ start The flame signal must be present within the safety time TS Operation The combustion manager monitors the flame signal via the flame sensor Post purge If there is no longer a heat de...

Page 13: ...rature or pressure regulator TN Post purge time 1 2 s F2 Temperature or pressure limiter TNZ Post purge time 6 5 s K10 Anti siphon valve optional TS Safety time 4 6 s K11 Solenoid valve TV Pre purge time 16 2 s M1 Burner motor Voltage is applied M20 Air damper actuator Flame signal present P11 Control lamp operation optional Current path S2 Actuator limit switch START orange T1 Ignition unit Ignit...

Page 14: ...z Consumption at start max 315 W Consumption during operation max 215 W Power consumption max 1 3 A Internal unit fuse T6 3H IEC 127 2 5 External fuse max 16 AB 3 4 3 Ambient conditions Temperature in operation 10 1 40 C Temperature during transport storage 20 70 C relative humidity max 80 no dew point 1 with the relevant suitable fuel oil and layout of oil supply 3 4 4 Fuels Fuel oil EL to DIN 51...

Page 15: ...fuel combustion air temperature and humidity medium temperature Sound levels Dual number noise emission values Measured sound power level LWA re 1 pW Uncertainty value KWA 68 4 dB A 1 dB A Measured sound pressure level LpA re 20 μPa Uncertainty value KpA 62 4 dB A 2 dB A 1 Determined to ISO 9614 2 2 Determined at 1 metre distance from the front of the burner The measured noise levels plus uncertai...

Page 16: ...calorific value of 11 9 kWh kg for fuel oil EL Capacity graph Capacity graph to EN 267 The capacity data given relates to an installation elevation of 500 m above sea level For installation elevations above 500 m a capacity reduction of approx 1 per 100 m applies A limited capacity graph is valid for ducted air intake 1 2 6 5 7 8 9 10 11 12 13 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 1 Comb...

Page 17: ... 3 Product description 83299302 1 2019 04 La 17 80 3 4 7 Dimensions Burner weishaupt 165 mm 345 mm 1 330 mm 353 mm 100 mm 165 mm 32 mm 270 mm 1 236 256 mm without combustion head extension 336 356 mm with combustion head extension 100 mm 3 4 8 Weight approx 14 kg ...

Page 18: ...edge of the combustion head The refractory can take a conical shape min 60 Refractory may not be required on boilers with water cooled front unless the man ufacturer gives other instructions Following installation the aperture 4 between flame tube and refractory should be filled with flame proof resilient insulating material Do not make solid Heat exchangers with deep refractories or thick doors o...

Page 19: ...r Spray characteristic and spray angle varies depending on pump pressure Nozzle selection table Different load values are possible due to tolerances Burner capacity kW at pump pressure Nozzle size gph 9 bar 10 bar 11 bar 0 65 29 8 30 9 0 75 32 1 33 3 35 7 0 85 36 9 38 1 40 5 1 00 42 8 45 2 47 6 1 10 47 6 49 5 52 4 1 25 53 6 55 9 Conversion of burner capacity to oil throughput see formula below Oil...

Page 20: ...burner housing Fit flange gasket 2 and burner flange 1 to the heat exchanger using screws 3 The aperture between combustion head and refractory should be filled with flame proof resilient insulating material do not make solid 1 2 5 4 3 It is possible to install the burner rotated by 180 if space is limited This requires conversion measures ch 4 3 1 Fit nozzle ch 9 4 Set ignition electrodes ch 9 6 ...

Page 21: ...screws 1 and remove diffuser Undo screw 2 and rotate ignition electrode holder by 180 Fit nozzle ch 9 4 Set ignition electrodes ch 9 6 Check nozzle distance and adjust if necessary ch 9 8 Rotate burner by 180 and secure with screws 4 Remove oil line 5 Remove pressure hose 6 from nozzle assembly Undo fixing screws 3 for oil pump and rotate oil pump by 180 Tighten screws 3 Connect pressure hose 6 Fi...

Page 22: ...e max 2 bar 1 Supply temperature max 60 C 1 1 Measured at the pump Check conditions for oil hoses Length 1200 mm Oil hose connection G Nominal pressure 10 bar Thermal load max 100 C Connect oil supply CAUTION Damage to the oil pump caused by incorrect connection Mixing up supply and return can damage the oil pump Ensure correct connection of oil hoses to the supply and return of the pump Fit oil h...

Page 23: ...l tension consider length of hose required for the service position do not kink oil hoses curve radius 1 of 50 mm must be maintained If these conditions for connection can not be met Adapt oil supply on site 1 Purge oil supply and ensure it is tight CAUTION Oil pump seized due to running dry Pump could be damaged Fill oil supply with oil and purge Ensure oil supply is tight ...

Page 24: ... shock Isolate the device from the power supply prior to starting any work Safeguard against accidental restart The electrical connection must only be carried out by qualified electricians Ob serve local regulations Observe wiring diagram ch 11 2 Check polarity and wiring of 7 pole connection plug 1 Plug in connection plug 1 1 With remote reset install connection line separately Do not exceed maxi...

Page 25: ...ess illuminated push button The illuminated push button on the combustion manager has the following func tions display operating condition ch 6 2 display fault codes ch 10 1 2 reset burner lockout ch 10 1 2 Re starting the burner during burner operation Press illuminated push button for 1 second 6 2 Display Illuminated push button Operating condition orange Start phase Flashing orange Ignition and...

Page 26: ...able to measure the flue gas the heat exchanger and flue gas ducting up to the test point are sound ex traneous air influences the test results the operating instructions of the heat exchanger are complied with a heat demand is available Additional system related tests could be necessary Please observe the operating guidelines for the individual components On installations with process equipment t...

Page 27: ...sure Pressure gauge for pump pressure WARNING Oil leakage from oil pressure measuring devices due to constant load Oil pressure measuring devices could be damaged and cause environmental pollu tion through leakage Remove oil measuring devices once commissioning is complete Close fuel shut off devices Remove closing plug on the pump Connect vacuum gauge 1 and pressure gauge 2 0 10 20 30 40 1 9 2 1 ...

Page 28: ...of the capacity graph Determine the diffuser setting dimension X and air damper setting required from the diagram and note down Example Burner capacity required 45 kW Diffuser setting dimension X 9 7 mm Air damper setting 2 9 Diffuser default settings 1 2 6 5 7 8 9 10 11 12 13 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 1 Combustion heat rating kW 2 Diffuser settings dimension X mm Air damper ...

Page 29: ... the value determined X 1 Set air damper Turn setting screw 1 until the scale shows the value determined 1 Determine mixing pressure Determine the mixing pressure required for the preset combustion heat rating from the diagram and note down 1 2 4 2 4 0 4 4 4 6 4 8 5 0 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 1 Combustion heat rating kW 2 Mixing pressure mbar Guide values which may vary depe...

Page 30: ... boiler controller required Open fuel shut off devices Switch on voltage supply Illuminated push button lights up red Press illuminated push button for 1 second Burner starts in accordance with the programme sequence ch 3 3 4 2 Adjust combustion The pump pressure must be set according to the nozzle selected ch 4 2 Check pump pressure at pressure gauge Set pressure using pressure regulating screw 1...

Page 31: ...ugh leakage Remove oil measuring devices once commissioning is complete Check control and safety devices Check tightness of oil carrying components Enter combustion values and settings in the commissioning record and or test sheet Mount cover on burner Inform the operator about the use of the equipment Hand the installation and operating manual to the operator and inform him that this should be ke...

Page 32: ...document O2 content Check flue gas temperature Check flue gas temperature Ensure that the flue gas temperature complies with the data provided by the boiler manufacturer If necessary adjust flue gas temperature e g Increase burner capacity to avoid condensation in the flue gas ducts except on condensing units Reduce burner capacity to improve efficiency Adjust heat exchanger to the data provided b...

Page 33: ...Installation and operating instruction Oil burner WL10 1 D 1LN 8 Shutdown 83299302 1 2019 04 La 33 80 8 Shutdown For breaks in operation Switch off burner Close fuel shut off devices ...

Page 34: ...ns more frequent checks may be required Components which show increased wear and tear or whose design lifespan is or will be exceeded prior to the next service should be replaced as a precaution The design lifespan of the components is listed in the service plan ch 9 2 Weishaupt recommends a service contract is entered into to ensure regular in spections The following components must only be repla...

Page 35: ...ce can lead to electric shock Do not touch ignition device during the ignition process Check tightness of oil carrying components Check function of ignition flame monitoring oil pump pump pressure and suction resistance control and safety devices Check combustion values if necessary re adjust the burner Enter combustion values and settings in the commissioning record Refit cover ...

Page 36: ...0 years 2 Replace Flame tube diffuser Soiling Clean Damage Replace Combustion head sleeve Soiling Clean Damage Replace Oil nozzle Soiling wear Replace Recommendation at least every 2 years Nozzle shut off Soundness Replace Oil pump filter Soiling Replace Oil hose Damage oil escaping Replace Recommendation every 5 years Pressure hose nozzle assembly Damage oil escaping 5 years Replace Oil solenoid ...

Page 37: ...2019 04 La 37 80 9 3 Service position Observe notes on servicing ch 9 1 Remove bolts 1 If necessary remove oil hoses If the burner is placed into service position B Remove actuator plug 2 Place the burner into the required service position Service position A A 1 Service position B B 1 2 ...

Page 38: ...s fit new nozzles Place burner into service position A ch 9 3 Unplug ignition cable 4 Undo screws 1 and remove diffuser Undo screw 5 and remove ignition electrode holder Counter hold on the nozzle body 3 using a spanner and remove nozzle 2 Fit new nozzle ensuring it is seated tightly Refit diffuser in reverse order Set nozzle distance ch 9 8 Set ignition electrodes ch 9 6 3 5 2 4 1 ...

Page 39: ... Remove nozzle ch 9 4 Counter hold the nozzle assembly 4 using a spanner and remove nozzle holder 1 Remove valve piston 2 and compression spring 3 using a suitable tool e g pliers do not damage valve piston and O ring 1 2 3 4 Refitting Do not refit damaged valve pistons replace as necessary Refit nozzle shut off in reverse order Check nozzle distance ch 9 8 Set ignition electrodes ch 9 6 ...

Page 40: ...9 6 Set ignition electrodes Observe notes on servicing ch 9 1 The ignition electrodes must not touch the nozzle s atomising cone Place burner into service position A ch 9 3 Check distance of ignition electrodes If necessary adjust ignition electrodes by slightly bending 1 0 2 0 mm 1 5 2 0 m m 2 0 2 5 mm ...

Page 41: ...3299302 1 2019 04 La 41 80 9 7 Removing the mixing head Observe notes on servicing ch 9 1 Unplug ignition cable 1 Remove oil line 3 Remove pressure hose 5 from nozzle assembly Remove flame sensor 4 Undo screws 2 Turn mixing head to the left up to the recess and remove 4 3 5 1 2 ...

Page 42: ... Set mixing head Observe notes on servicing ch 9 1 Set nozzle distance Place burner into service position A ch 9 3 Insert checking gauge and check dimension A 3 5 mm If the value measured deviates from dimension A Undo screw 1 Adjust nozzle body 2 until dimension A is reached Re tighten screw 1 A 3 5 mm 2 1 ...

Page 43: ... open boiler door or if necessary remove mixing head ch 9 7 Turn setting screw 1 until the indicating bolt 2 is flush with the nozzle as sembly cover dimension X 0 mm Check dimension S1 and or dimension Lx Set dimension S1 and or dimension Lx using setting screw 1 Remove plug from indicating bolt 2 Turn indicating bolt until it is flush with the nozzle assembly cover dimension X 0 mm Replace plug ...

Page 44: ...urner WL10 1 D 1LN 9 Servicing 83299302 1 2019 04 La 44 80 9 9 Set recirculation aperture Observe notes on servicing ch 9 1 Basic setting of recirculation aperture dimension S3 0 mm Undo screws 1 and set the recirculation aperture by turning S3 1 ...

Page 45: ...LN 9 Servicing 83299302 1 2019 04 La 45 80 9 10 Removing the air regulator Observe notes on servicing ch 9 1 Remove actuator plug 5 Place burner into service position A ch 9 3 Remove bolts 1 Remove intake housing 3 Remove bolts 4 Remove air regulator 2 4 5 1 2 3 ...

Page 46: ...oving Remove actuator 3 Remove frame 4 Remove angle drive 5 Refitting Remove intake housing ch 9 10 Open air damper 6 until position 7 has been reached and hold tight Fit angle drive to shaft Secure angle drive Mount intake housing ch 9 10 Fit frame 4 Turn indicator 1 to CLOSED position and hold Place actuator with shaft 8 into the star shaped groove 2 and secure 2 3 1 4 5 8 7 6 ...

Page 47: ... 1 Remove oil hoses 5 Remove oil line 4 Undo screws 2 and remove oil pump Refitting Install oil pump in reverse order and ensure correct alignment of coupling 3 ensure correct allocation of flow and return of the oil hoses CAUTION Damage to the oil pump caused by incorrect connection Mixing up supply and return can damage the oil pump Ensure correct connection of oil hoses to the supply and return...

Page 48: ... refitting fan wheel Observe notes on servicing ch 9 1 Removing Place housing cover into service position ch 9 3 Remove grub screw 1 and remove fan wheel Refitting Refit fan wheel in reverse order and ensure correct alignment on the motor shaft 2 screw in new grub screw 1 turn fan wheel to ensure it moves freely 2 1 1 2 ...

Page 49: ... Oil burner WL10 1 D 1LN 9 Servicing 83299302 1 2019 04 La 49 80 9 14 Remove burner motor Observe notes on servicing ch 9 1 Remove the oil pump ch 9 12 Remove fan wheel ch 9 13 Unplug plug 1 Hold motor and remove screws 2 Remove motor 3 1 2 ...

Page 50: ...302 1 2019 04 La 50 80 9 15 Removing and refitting oil pump filter Observe notes on servicing ch 9 1 Removing Close fuel shut off devices Remove bolts 1 Remove pump cover Replace filter 3 and gasket 2 2 3 1 Refitting Refit filter in reverse order ensuring sealing surfaces are clean ...

Page 51: ...L10 1 D 1LN 9 Servicing 83299302 1 2019 04 La 51 80 9 16 Replacing the fuse Observe notes on servicing ch 9 1 Remove all plugs from the combustion manager Remove screws from the combustion manager Remove combustion manager Replace fuse T6 3H IEC 127 2 5 ...

Page 52: ...ubleshooting 10 1 Procedures for fault conditions The combustion manager recognises irregularities of the burner and indicates these with the illuminated push button The following conditions can occur illuminated push button off ch 10 1 1 illuminated push button red ch 10 1 2 illuminated push button flashes ch 10 1 3 ...

Page 53: ...triggered 1 Reset temperature limiter or pressure limiter on heat exchanger Low water safety interlock on heat ex changer has triggered 1 Top up water Reset low water safety interlock on heat exchanger Temperature regulator or pressure regu lator on heat exchanger has been set in correctly Adjust temperature regulator or pres sure regulator on heat exchanger Boiler or heating circuit control is no...

Page 54: ...nd read Press illuminated push button for 5 seconds Illuminated push button briefly lights up orange Illuminated push button flashes red Count between the flashing pauses and flashing signals and note down Rectify cause of fault see table Resetting WARNING Damage resulting from incorrect fault repair Incorrect fault repair can cause damage to the equipment and injure personnel Do not carry out mor...

Page 55: ...c trodes Ignition cable defective Replace ignition cable Ignition unit defective Replace ignition unit Solenoid valve does not open Coil defective Replace coil Combustion manager does not detect a flame signal Flame sensor soiled Clean flame sensor Flame sensor defective Replace flame sensor Illumination insufficient Check burner setting Burner motor does not run Oil pump seized Replace oil pump c...

Page 56: ... insufficient Burner setting incorrect Check burner setting Check flame signal ch 7 1 1 Flame sensor soiled Clean flame sensor Flame sensor defective Check flame sensor if necessary replace Flashing 8 times Release contact fault Actuator limit switch does not close Actuator defective Check actuator replace if necessary Contact X3 12 not closed Bridging plug No 12 is missing Plug in bridging plug N...

Page 57: ...to heat demand Find and eliminate extraneous light source Flashing red orange with pause Excess voltage Check voltage supply Flashing orange red Low voltage Check voltage supply Internal unit fuse F7 faulty Replace fuse ch 9 16 Combustion manager fault Replace combustion manager Flashing green Flame sensor soiled Clean flame sensor Flame sensor defective Replace flame sensor Burner operation with ...

Page 58: ...Boiler room ventilated insufficient Ensure sufficient boiler room ventila tion Wrong oil nozzle Check nozzle type ch 4 2 Combustion head sleeve has heavy soot deposit Recirculation aperture too small Increase recirculation aperture ch 9 9 Combustion pulsating or burner booming Mixing head set incorrectly Set mixing head ch 9 8 Incorrect combustion air quantity Adjust burner Wrong oil nozzle Check ...

Page 59: ...on 83299302 1 2019 04 La 59 80 11 Technical documentation 11 1 Conversion table unit of pressure Bar Pascal Pa hPa kPa MPa 0 1 mbar 10 0 1 0 01 0 00001 1 mbar 100 1 0 1 0 0001 10 mbar 1 000 10 1 0 001 100 mbar 10 000 100 10 0 01 1 bar 100 000 1 000 100 0 1 10 bar 1 000 000 10 000 1 000 1 ...

Page 60: ... P F7 F2 P6 P11 B15 L PE N S1 L PE N X3 11 X3 3 C1 M1 M M20 X3 2 M X3 12 F1 1 W FM 05 K1 K3 K2 5 4 6 3 2 12 11 13 X6 X3 F7 W FM 05 B15 Temperature or pressure regulator C1 Motor capacitor F1 External fuse F2 Temperature or pressure limiter F7 Internal unit fuse T6 3H IEC 127 2 5 M1 Burner motor M20 Air damper actuator P6 Control lamp operation optional P11 Control lamp lockout optional S1 Operatin...

Page 61: ...hnical documentation 83299302 1 2019 04 La 61 80 K10 X3 6 K11 X3 5 h P11 1 X3 13 B1 X5 1 4 X3 4 T1 2 S3 K3 K2 B1 Flame sensor K10 Anti siphon valve optional K11 Solenoid valve P11 1 Hours counter optional S3 Remote reset optional T1 Ignition unit 2 Bus interface optional ...

Page 62: ...a way that the oil hoses can be con nected free of tension Fit oil filter in front of pump recommended mesh aperture 70 μm Suction resistance and supply pressure CAUTION Pump damage due to excessive suction resistance A suction resistance greater than 0 4 bar can damage the pump Reduce suction resistance or install oil supply pump or suction unit whilst observing the maximum supply pressure at the...

Page 63: ...iphon valve on single pipe system max 8 m between anti siphon valve and automatic de aer ator on two pipe system max 20 m between anti siphon valve and oil pump max 8 m max 4 6 m max 20 m max 4 6 m 1 1 Single pipe system CAUTION Damage to the oil pump caused by incorrect connection Mixing up supply and return can damage the oil pump Ensure correct connection of oil hoses to the supply and return o...

Page 64: ...ng instruction Oil burner WL10 1 D 1LN 13 Spares 83299302 1 2019 04 La 64 80 13 Spares 1 18 1 01 1 04 1 02 1 03 1 21 1 20 1 06 1 12 1 10 1 16 1 08 1 07 1 22 1 23 1 21 1 19 1 24 1 18 1 13 1 15 1 14 1 15 1 14 1 11 1 09 1 05 1 17 ...

Page 65: ...ction cable 241 200 01 247 1 12 Grommet for oil hose 241 400 01 177 1 13 Housing cover 241 110 01 317 1 14 Screw G1 8 A DIN 908 409 004 1 15 Sealing ring 10 x 13 5 x 1 5 DIN 7603 441 033 1 16 Bracket for oil hose and cable 241 400 01 367 1 17 Stay bolt cover 241 210 01 207 1 18 Screw M6 burner housing 241 110 01 297 1 19 Burner flange 241 110 01 057 Screw M8 x 30 DIN 912 402 517 Washer 8 4 DIN 433...

Page 66: ...Installation and operating instruction Oil burner WL10 1 D 1LN 13 Spares 83299302 1 2019 04 La 66 80 2 16 2 01 2 02 2 04 2 05 2 07 2 08 2 09 2 10 2 11 2 12 2 13 2 14 2 15 2 14 2 03 2 06 ...

Page 67: ...10 08 042 2 06 Grub screw M6x8 w ann cut edge Tuflok 420 549 2 07 Air damper complete 241 110 02 102 2 08 Bearing for air damper shaft 241 110 02 107 2 09 Shaft air damper angle drive 241 210 02 057 2 10 Angle drive spring 1 241 110 02 052 2 11 Screw 4 x 12 Torx Plus Remform 409 320 2 12 Shaft angle drive actuator 241 400 02 157 2 13 Frame for actuator 241 210 02 037 2 14 Screw 4 x 30 Torx Plus De...

Page 68: ...Installation and operating instruction Oil burner WL10 1 D 1LN 13 Spares 83299302 1 2019 04 La 68 80 3 07 3 05 3 08 3 04 3 02 3 01 3 09 3 10 3 05 3 03 3 08 3 11 3 12 3 06 ...

Page 69: ...135 3 04 Oil line pump nozzle assembly 241 110 06 038 3 05 Screwed union 24 SX LL04 ST 452 020 3 06 Pressure hose DN 4 286 mm for installation rotated by 180 491 246 3 07 Bypass plug BUZ 06 LL with nut 241 100 06 012 3 08 Oil hose DN 4 1200 mm Standard 491 126 diffusion resistant 491 131 3 09 Pressure hose DN 4 491 247 3 10 Sealing ring A10 x 14 x 4 0 DIN 7603 440 037 3 11 Sealing ring 10 x 14 x 1...

Page 70: ...uction Oil burner WL10 1 D 1LN 13 Spares 83299302 1 2019 04 La 70 80 4 15 4 13 4 12 4 01 4 06 4 29 4 27 4 20 4 17 4 16 4 10 4 11 4 18 4 08 4 09 4 14 4 21 4 22 4 23 4 28 4 20 4 19 4 03 4 24 4 05 4 25 4 02 4 03 4 04 4 25 4 26 4 30 4 07 ...

Page 71: ... 400 01 377 4 11 Adjusting screw M6 x 88 241 400 10 097 4 12 Flange AGK42 QRB4 600 682 4 13 Screw 4 x 12 Torx Plus 20IP 409 320 4 14 Strap AKG43 for QRB4 600 681 4 15 Flame sensor QRB4B 241 050 12 072 4 16 Plug 5 25 241 110 10 087 4 17 Indicating bolt M6 x 90 241 110 10 097 4 18 Adjusting lever bottom part 241 110 10 067 4 19 Adjusting lever top part 241 110 10 077 4 20 Screw M4 x 12 Torx Plus 20I...

Page 72: ...uction Oil burner WL10 1 D 1LN 13 Spares 83299302 1 2019 04 La 72 80 4 15 4 13 4 12 4 01 4 06 4 29 4 27 4 20 4 17 4 16 4 10 4 11 4 18 4 08 4 09 4 14 4 21 4 22 4 23 4 28 4 20 4 19 4 03 4 24 4 05 4 25 4 02 4 03 4 04 4 25 4 26 4 30 4 07 ...

Page 73: ...Steinen 612 512 0 75 gph 60 H Steinen 612 513 0 85 gph 60 H Steinen 612 514 1 00 gph 60 H Steinen 612 517 1 10 gph 60 H Steinen 612 518 1 25 gph 60 H Steinen 612 519 0 65 gph 60 HF Fluidics 602 722 0 75 gph 60 HF Fluidics 602 723 0 85 gph 60 HF Fluidics 602 724 1 00 gph 60 HF Fluidics 602 728 1 10 gph 60 HF Fluidics 602 729 1 25 gph 60 HF Fluidics 602 730 ...

Page 74: ...Installation and operating instruction Oil burner WL10 1 D 1LN 13 Spares 83299302 1 2019 04 La 74 80 5 06 5 05 5 04 5 08 5 08 5 07 5 09 5 10 5 02 5 01 5 03 ...

Page 75: ...7 2 5 483 011 22 457 5 02 Adapter ring 22 x 4 for extension 600 358 5 03 Reset button extension AGK20 19 600 357 5 04 Cover clip AGK63 600 312 5 05 Bridging plug No 12 241 050 12 032 5 06 Plug unit ST18 7 716 549 5 07 Ignition unit type W ZG01V 230 V 100 VA 603 221 5 08 Screw M4 x 42 Combi Torx Plus 20IP 409 260 5 09 Plug cable No 3 motor 241 050 12 062 5 10 Plug cable No 5 solenoid valve 241 050 ...

Page 76: ...Installation and operating instruction Oil burner WL10 1 D 1LN 14 Notes 83299302 1 2019 04 La 76 80 14 Notes ...

Page 77: ...ffuser setting 28 Dimensions 17 Display 25 Disposal 7 Drilling diagram 18 Ducted air intake 6 16 E Electrical connection 24 Electrical data 14 Electrodes 40 Emission 15 Emission class 15 Error code 54 Error codes 55 57 Errors 55 Excess air 32 Extraneous light 26 F Fabrication number 8 Fan motor 49 Fan pressure 26 29 Fan wheel 9 48 Fault 53 58 Fault history 54 Faults 57 Filter 50 62 Flame sensor 11...

Page 78: ...quence 12 Pulsating 58 Pump 10 22 27 47 63 Pump filter 50 Pump pressure 19 27 30 R Recirculation aperture 18 44 58 Recommended nozzles 19 Refractory 18 Remote reset 24 Reset 54 Reset button 25 Return 22 Reverse flame 58 Reverse flame boiler 58 Ring main operation 63 S Safety measures 6 Safety time 12 13 Sequence diagram 10 12 Serial number 8 Service 34 Service contract 34 Service interval 34 Servi...

Page 79: ...83299302 1 2019 04 La ...

Page 80: ...Weishaupt GmbH 88475 Schwendi Weishaupt close by Addresses telephone numbers etc can be found at www weishaupt de We reserve the right to make changes All rights reserved Water heaters Energy storage The diverse program of potable water and energy storage for various heat sources includes storage volumes of 70 to 3 000 litres In order to minimize storage losses potable water cylinders from 140 to ...

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