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welding  power  source  so  that  good  electrical  contact  is  maintained  between  the  conduit  and  the 

welding power source enclosure. 

2) Maintenance of the arc welding equipment 

The  arc  welding  equipment  should  be  routinely  maintained  according  to  the  manufacturer’s 

recommendations.  All  access  and  service  doors  and  covers  should  be  closed  and  properly  fastened 

when the arc welding equipment is in operation. The arc welding equipment should not be modified in 

any  way,  except  for  those  changes  and  adjustments  covered  in  the  manufacturer’s  instructions.  In 

particular,  the  spark  gaps  of  arc  striking  and  stabilizing  devices  should  be  adjusted  and  maintained 

according to the manufacturer’s recommendations. 

3) Welding cables 

The  welding  cables  should  be  kept  as  short  as  possible  and  should  be  positioned  close  together, 

running at or close to the floor level. 

4) Equipotent bonding 

Bonding of all metallic components in the welding installation and adjacent to it should be considered. 

However, metallic components bonded to the word piece will increase the risk that the operator could 

receive an electric shock by touching these metallic components and the electrode at the same time. 

The operator should be insulated from all such bonded metallic components. 

5) Earthling of the work piece 

Where the work piece is nor bonded to earth for electrical safety, nor connected to earth because of its 

size and position, for example ships hull or building steelwork, a connection bonding the work piece 

to  earth  may  reduce  emissions  in  some,  but  not  all  instances.  Care  should  be  taken  to  prevent  the 

earthling  of  the  work  piece  increasing  the  risk  of  injury  to  users,  or  damage  to  other  electrical 

equipment.  Where  necessary,  the  connection  of  the  work  piece  to  earth  should  be  made  by  a  direct 

connection  to  the  work  piece,  but  in  some  countries  where  direct  connection  is  not  permitted,  the 

bonding should be achieved by suitable capacitance, selected according to national regulations. 

6) Screening and shielding 

Selective screening and shielding of other cables and equipment in the surrounding area may alleviate 

problems  of  interference.  Screening  of  the  entire  welding  installation  may  be  considered  for  special 

applications. 

 

 

 

 

 

 

Summary of Contents for FARC-200

Page 1: ... in mind However your overall safety can be increased by proper installation and thoughtful operation in your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful C V A N U G R A H D U T A N I A G A Jln Arief Rahman Hakim 51 Komplek Ruko 21 Klampis Blok D 1 Telp 031 ...

Page 2: ... 1 Index 1 Principle Technical data 1 2 Installation Guide 4 3 Repair Maintenance 7 Appendix A EMC Suggestion for installation and use of welder 10 Appendix B Feedback Form 12 ...

Page 3: ... After this process the welder s dynamically responsive speed has been greatly increased so the welder size and weight are reduced noticeably Power source enjoy sound anti fluctuating ability and high quality performance during external context changes Easy to arc start stable arc length pretty weld formation and capability of continuous adjusting the welding current 54 U V I A U 20 0 04I Imin Ima...

Page 4: ...8 4 31 32 5 41 6 43 5 Rated duty cycle 25 60 60 50 Rated output open load voltage V 9 Range of output current A 20 180 20 200 20 250 Range of output voltage V 20 8 27 2 20 8 28 20 8 30 MMAArc force current A 50 100 MMA arc striking current A 50 Protection class IP21 Insulation class F Cosφ 0 98 Efficiency 80 Cooling style Air blast cooling Weight Kg 9 5 Dimension L W H mm 389 155 299 Table 1 FARC ...

Page 5: ...审 核 工 艺 批准 共 张 第 张 比例 重量 阶 段 标 记 质 量 B T1 RB1 RB2 C12 R9 _ C11 R7 C11 R8 AP1 Power Source Control Circuit AP6 C6 R2 C5 R1 CE1 RD 1 RE1 C1 Front Panel AP5 AP4 Power S upply R6 C10 SF1 KF1 KF2 C4 C3 R4 C8 R5 C9 R3 C7 KF4 KF3 C14 C15 EMC Capa citor CE seiers machine EMC Filter CE seiers machine GQ Thermal Swi tch 15 V 1 5 V VRD TB1 RA 1 TA ...

Page 6: ...an body and the insulation properties of accessories Environments with adverse conditions do not include places where electrically conductive parts in the near vicinity of the operator which can cause increased hazard have been insulated The gradient of ground must be no more than 10 Ensure no wind at the welding position or use screen to block the wind The distance between welder and wall must be...

Page 7: ...position Removing fuses from fuse box or shutting off and red tagging circuit breaker or other disconnecting device 1 4 Power Supply Requirements Input volt must be standard sine wave effective value 230V 10 and frequency 50 60Hz Unbalance degree of 1 phase volt must be no more than 5 Power supply Product type FARC200 Power Supply 1 phase AC 230V 10 50 60Hz Electricity Grid min capacity 7 5KVA Inp...

Page 8: ... firmly 3 Machine Assembling Guide 1 Connect the welding cable firmly 2 Turn on the power switch of the welding machine 3 Connect the input 1 phase power supply cable with the switchboard switch on Attention Cut off the power supply before connecting the welding cable Put the plug into the socket and then turn it clockwise to ensure good connection between the plug and socket ...

Page 9: ...ion acts At this point let the machine runs under open load for a few minutes and it will be automatically recover Under high temperature if work with large current for long period welder may shut down automatically due to air switcher trips Cut off the power supply to the electricity switchboard on frame and wait for 5 minutes to turn on the air switcher on the power source fist then connect the ...

Page 10: ...firmly Check if the welding cables are connected correctly and firmly Check if gas regulator is in good situation and gas flows out normally WARNING Have a qualified electrician do the maintenance and trouble shooting work Turn the input power off using the disconnect switch at the fuse box before working inside the machine Don t open up case uninstructed the max volt inside machine is 400V Never ...

Page 11: ...ne and turn on again after 1 minute 2 Check the connection of ground cable 3 Replace 3 Circuit breaker on the switchboard trips while in welding 1 The following devices may be damaged MOSFET Output diode module etc 2 Pulse drive board is damaged 3 Input rectifier bridge is damaged 1 Check and replace 2 If MOSFET is damaged check if Resistor 10Ω 3KΩ and Voltage regulator tube IN4148 3V are damaged ...

Page 12: ...ng area The following shall be taken into account 1 Other supply cables control cables signaling and telephone cables above below and adjacent to the arc welding equipment 2 Radio and television transmitters and receivers 3 Computer and other control equipment 4 Safety critical equipment for example guarding of industrial equipment 5 The health of the people around for example the use of pacemaker...

Page 13: ...nts bonded to the word piece will increase the risk that the operator could receive an electric shock by touching these metallic components and the electrode at the same time The operator should be insulated from all such bonded metallic components 5 Earthling of the work piece Where the work piece is nor bonded to earth for electrical safety nor connected to earth because of its size and position...

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