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Maintenance procedures — DAILY

Check the boiler area

  To prevent potential of severe personal in-

jury, death or substantial property dam-
age, 

eliminate all materials discussed 

below

 from the boiler vicinity and from 

the vicinity of boiler combustion air inlet. 
If contaminants are found:

•  Immediately  remove  products  from 

the area. If they have been there for 
an extended period, call a qualified 
service technician to inspect the boiler 
for possible damage from acid corro-
sion.

•  If products cannot be removed, im-

mediately call a qualified service 
technician to re-pipe vent (and air)
piping and locate vent termination/
air intake away from contaminated 
areas.

 

Combustible/flammable 

materials

 

Do not store combustible materials, 
gasoline or any other flammable vapors 
or liquids near the boiler. Remove im-
mediately if found.

 

Air contaminants

 

Products containing chlorine or fluorine, 
if allowed to contaminate the boiler 
intake air, will cause acidic condensate 
in the boiler. This will cause significant 
damage to the boiler if allowed to con-
tinue. Read the list of potential materials 
listed on page 4 of this manual. If any 
of these products are in the room from 
which the boiler takes its combustion air, 
they must be removed immediately or the 
boiler combustion air (and vent termina-
tion) must be relocated to another area.

Check the pressure/temperature 

gauge

1.  Make sure the pressure reading on the boiler pres-

sure/temperature gauge does not exceed 80 psig 
(or no higher than the 5 psig less than the relief 
valve setting).

2.  Contact a qualified service technician if pressure 

is too high.

DIRECT EXHAUST installations: 

Verify combustion air openings are clear and 

flue is unobstructed

1.  DIRECT EXHAUST INSTALLATIONS (air piped to the boiler from 

outside)

a.  Visually inspect all combustion air openings. 

b.  Remove any debris or blockage from combustion air louvers.

  The combustion air openings must be unobstructed. This is 

the means for combustion and ventilation air to be drawn 

into the boiler room.

 

Failure to provide proper combustion air can result in severe 

personal injury, death or substantial property damage.

2.  Verify that boiler vent discharge is clean and free of obstructions.

3.  Remove any debris on the flue exhaust openings.

4.  If removing the debris does not allow the boiler to operate correctly 

afterwards, contact your qualified service technician to inspect the 

boiler and vent/air systems.

DIRECT VENT installations: 

Verify boiler front door is securely closed and 

vent/air terminations are unobstructed

1.  DIRECT VENT INSTALLATIONS (air piped to the boiler from outside)

c.  Visually inspect the boiler jacket door to be sure it is sealed all 

around its perimeter. 

d.  Verify that the two rotary latches on top are tight.

e.  Re-install the jacket door after service or maintenance.

  The boiler jacket door must be securely fastened to the boiler 

to prevent boiler from drawing air from inside the boiler 

room.

 

This is particularly important if the boiler is located in the 

same room as other appliances. 

 

Failure to keep the door securely fastened could result in 

severe personal injury or death.

 

Contact your installer or technician immediately if the jacket 

door does not fit correctly in place or if the door gaskets are 

damaged.

2.  Verify that boiler vent discharge and air intake are clean and free of 

obstructions.

3.  Remove any debris on the air intake or flue exhaust openings.

4.  If removing the debris does not allow the boiler to operate correctly 

afterwards, contact your qualified service technician to inspect the 

boiler and vent/air systems.

Part number 550-100-088/0814

11

SlimFit

 

gas

-

fired

 

water

 

boiler

 — 

User’s Information Manual

Summary of Contents for SlimFit 550

Page 1: ...F YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any telephone in your building Immediately call your gas supplier from a neighbor s telephone Follow the...

Page 2: ...gas supplier who must read and follow the supplied instructions before installing servicing or removing this boiler This boiler contains materials that have been identified as carcinogenic or possibly...

Page 3: ...See page 8 for details Should overheating occur or gas supply fail to shut off do not turn off or disconnect electrical supply to boiler Instead shut off the gas supply at a location external to the a...

Page 4: ...Figure 1 Operating instructions OPERATING INSTRUCTIONS Part number 550 100 088 0814 4 SlimFit gas fired water boiler User s Information Manual...

Page 5: ...Figure 2 SlimFit component locations Boiler components Part number 550 100 088 0814 5 SlimFit gas fired water boiler User s Information Manual...

Page 6: ...Figure 3 SlimFit boiler s U Control display The U Control display Part number 550 100 088 0814 6 SlimFit gas fired water boiler User s Information Manual...

Page 7: ...creen SETTINGS will be highlighted Press the DOWN arrow to move down to MANUAL RESET Press ENTER center button The display will switch to the manual reset screen indicating what caused the shutdown Pr...

Page 8: ...low If contaminating chemicals will be present near the location of the boiler combustion air inlet have your installer pipe the boiler combustion air and vent to another location per the Boiler manua...

Page 9: ...lve Check condensate drain system Check automatic air vents if used PERIODICALLY Test low water cutoff Check time and date on the U Control display EVERY 6 MONTHS Check boiler piping gas and water Ope...

Page 10: ...aintenance and care of the boiler listed on Figure 5 page 9 and explained in this manual must be performed to assure maximum boiler efficiency and reliability Failure to service and maintain the boile...

Page 11: ...to the boiler from outside a Visually inspect all combustion air openings b Remove any debris or blockage from combustion air louvers The combustion air openings must be unobstructed This is the mean...

Page 12: ...4 for procedure to fill trap Call your qualified service technician to inspect the boiler and condensate line and refill the condensate trap if problem persists regularly Under some circumstances an S...

Page 13: ...Control display will flash red as shown in Figure 4 page 7 7 Select MANUAL RESET to reset the control 8 The boiler should return to normal operation If the low water cutoff fails to cause a manual res...

Page 14: ...to valve operation a metal discharge line must be connected to relief valve outlet and run to a safe place of disposal This discharge line must be installed by a qualified heating installer or servic...

Page 15: ...ol as needed to operate the necessary circulators 2 Leave the boiler power on and allow the U Control to monitor the boiler and system dur ing the stand by period The U Control must be configured to o...

Page 16: ...Part number 550 100 088 0814 16 SlimFit gas fired water boiler User s Information Manual...

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