Parts & Service 28/06/2009 902-001-2 Rev 0
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FRONT COVER / REFERENCE CARD
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CONTENTS
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INTRODUCTION
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CONTACTS
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SECTION 1: INSTALLATION GUIDE LINES
1.0 CHECK LIST
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SECTION 2: PRECAUTIONS
2.0 SAFETY PRECAUTIONS
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2.1 WELDING PRECAUTIONS
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SECTION 3: COUPLER INSTALLATION
3.0 SAFETY DURING COUPLER INSTALLATION
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3.1 COUPLER ORIENTATION
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3.2 REMOVING THE EXISTING BUCKET
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3.3 FITTING THE COUPLER (LINK PIN)
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3.4 FITTING THE COUPLER (DIPPER PIN)
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SECTION 4: HYDRAULIC KIT INSTALLATION
4.0 JUNCTION MANIFOLD POSITION
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4.1 FITTING THE JUNCTION MANIFOLD BLOCK
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4.2 THE I-LOCK CONTROL VALVE
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4.3 INSTALLING THE CONTROL VALVE
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4.4 HOSE ROUTING
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4.5 HOSE ROUTING – DIPPER ARM
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4.6 HOSE ROUTING – BOOM
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4.7 HOSE ROUTING – BOOM TO VALVE
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4.8 HOSE ROUTING VALVE TO PUMP / TANK
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SECTION 5: ELECTRICAL INSTALLATION
5.0 ELECTRICAL INSTALLATION
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SECTION 6: SCHEMATICS
6.0 HYDRAULIC SCHEMATIC
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6.1 ELECTRICAL SCHEMATIC
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SECTION 7: FINISH & TEST
7.0 FINISH & TEST
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SECTION 8: TORQUE CHARTS
8.0 TORQUE CHART – METRIC BOLTS
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8.1 TORQUE CHART – JIC CONNECTORS
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SECTION 9: INSTALL KITS
9.0 HOSE KIT, I-LOCK 130
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9.1 HOSE KIT, I-LOCK 170, 210, 270
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9.2 HOSE KIT, I-LOCK 320
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9.3 HOSE KIT, I-LOCK 450
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9.4 HOSE KIT, I-LOCK 750
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9.5 HOSE KIT, I-LOCK 1000
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SECTION 10: WARRANTY
10.0 WARRANTY
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SECTION 11: WARRANTY REGISTRATION
11.0 WARRANTY REGISTRATION FORM
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CONTENTS
