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N.B

. Do not operate the auxiliary cylinders when the main ram is fully extended since this would  

damage the anvil. 
Please note that this tool has a relief valve fitted which will blow off at approx. 750 bar, DO NOT 
leave the pressure on so that the relief valve is continually blowing off. 
 
 
 

TROUBLESHOOTING 

 
If the hose does not cut through completely on the first attempt, cycle the blade by retracting it  
slightly and then attempting the cut again. 
 
If the hose does not completely cut after multiple cycles of the blade, check the input pressure  
to the main input of the cylinder. This can be a maximum of 700 bar (10,000psi). 
 
If the rope to be cut is still not severed after multiple cycles and at a pressure of 700 bar, retract 
the blade and then the anvil and return the tool to the surface for inspection of the blade and  
anvil, replace if necessary. 
 
IMPORTANT NOTE – ENSURE THAT THE BLADE IS FULLY RETRACTED AND THAT ALL PRESSURE 
TO THE CUTTER IS RELIEVED AS IT IS RAISED TO THE SURFACE. FAILURE TO DO THIS CAN LEAD 
TO A DANGEROUS BUILD UP OF PRESSURE IN THE CYLINDER. 

 
 
5.

  

AFTER USE

  

 
When  the  tool  is  retrieved,  it  should  be  hosed  off  with  clean  water,  allowed  to  drain  and 
sprayed externally with a de-watering fluid. Before storage, inspect the general condition of the 
tool. Particular attention should be  paid to the anvil and blade. The  anvil should be clean and 
free from any damage or bruising on the outside diameter that would prevent it from retracting 
properly.  The  blade  edge  should  be  smooth  and  free  from  any  serrations.  Note  that  a  slight 
ripple to the blade edge is acceptable and will not cause problems. Any minor damage can be 
smoothed off with an oil stone if necessary. 
 

IMPORTANT: Please note this tool is designed for intermittent subsea use. Please refer to the 
manufacturer should you wish to use this tool subsea for any period over 14 days. 

 

6.

 

 

SERVICE

  

 
It  is  unlikely  that  service  would  be  required  on  the  hydraulic  components  of  the  tool  under 
normal  circumstances,  but  a  seal  spares  kit  is  available  if  required.  The  only  parts  that  would 
need intermittent replacement would be the anvil and blade depending on the frequency of use 
and  materials  being  cut.  These  parts  can  be  ordered  up  on  the  following  spares  reference 
numbers, but in addition please quote the tool serial number. 
 
Seal Kit  

 

 

Part Number 

995 288 

Anvil 

 

 

 

Part Number 

SSC 6488 

Blade   

 

 

Part Number 

705 050C 

 
 
We advise that any servicing should be carried out by an authorised distributor only. 
If required, the tool can be returned to the manufacturer for servicing and testing. 

Summary of Contents for 980216

Page 1: ...ATION MAINTENANCE Revision 7 issue 6 Modification No 20644 Date 17 TH Oct 2013 Copyright Allspeeds Holdings Ltd This document must not be modified in any way Tel 44 0 191 490 1547 Fax 44 0 191 477 537...

Page 2: ...itable pressure regulation equipment is used and that the unit is not subjected to pressures higher than those stated in section 3 In all cases where an operator is present the safety aspects must be...

Page 3: ...ere the blade has pressed down into it and can withstand multiple cuts but any excessively damaged anvil should be replaced This procedure is as described in section 7 CAUTION USE OF BLADES AND PARTS...

Page 4: ...e levels The weight of the tool is 352kg TABLE 1 Function Max Working Pressure Swept Volume Port Tapping psi bar ml U S Gallon Main Ram Working Stroke 10 000 690 5300 1 40 NPT Main Ram Return Stroke 1...

Page 5: ...to the blade or anvil Ensure the anvil is fully retracted DEPLOYMENT Prior to use the auxiliary cylinder outstroke should be operated to withdraw the anvil This clears access for the cutter to be pla...

Page 6: ...ull extent of their stroke Operate the main ram down stroke to sever the hose Once the hose is severed pressurize the main ram retract port to withdraw the cutting blade Then and only then retract the...

Page 7: ...prayed externally with a de watering fluid Before storage inspect the general condition of the tool Particular attention should be paid to the anvil and blade The anvil should be clean and free from a...

Page 8: ...to assist in its removal for servicing any warranty could be invalidated by such actions The use of stilsons to remove the cylinder is not recommended as damage will occur 7 REPLACEMENT OF THE ANVIL...

Page 9: ...apped holes are provided in the cylinder end face These are M10 x12 deep on 130mm centres First remove the anvil as described above pump out the ram and remove the blade To use the holes in the top of...

Page 10: ...ot to disturb the settings When re assembling the relief valve plug with the ram first fill the ram with oil to the bottom of the counterbore smear silver goop on to the threads of the plug screw in t...

Page 11: ...earing upper 1 32 60 5727 Seal O ring cylinder ram bearing lower 1 32 61 5727 AE ring cylinder ram bearing lower 1 025568 Wiper rod 1 32 60 3023 O ring 2 32 61 3023 AE ring for 32 60 3023 2 32 60 2419...

Page 12: ...25802 Seal rod 1 043206 Screw socket set M4 x 6 piston block 1 035067 Screw sock cap M5 x 30 end caps 4 701195 Adaptor 90 NPT male NPT female 1 These parts are in the auxiliary seal kit 995122 and als...

Page 13: ...mation contact the manufacturer Allspeeds Ltd or an authorised distributor Optional Completion kit 999018 Fitted to HCV270 including Manifold Intensifier and Hoses This cutter is also available fitted...

Page 14: ...ected to the BLADE DOWN port must be connected to the Intensifier port marked IN and the hose connected to the BLADE UP to the Intensifier R port Below is shown the cutter with a side plate removed to...

Page 15: ...s straight 4 791123 Quick connector male end 4 726356 Male BSP connector for 791123 4 32 07 0035 Bonded seal BSP 15 1242061 Adaptor BSP to 3 8 NPT male both ends straight 1 1242059 Hydraulic fitting 9...

Page 16: ...er Cable Cutters HCV capable of cutting cable umbilical and armoured flexible pipe lines up to 330mm diameter Softline Cutters SL capable of cutting fibre ropes in various sizes Wire Rope Cable Grippe...

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