Table of Contents
A. General
1.
Nameplate Information ..........................
2.
Ratings ..................................................
3.
Product Offering .....................................
4.
Your Complete Manual ..........................
5.
Service and Parts .................................
B. Components
1.
General ..................................................
2.
Combustion Air ......................................
3.
Burner Drawer .......................................
4.
Gas Fuel Components ..........................
5.
Oil Fuel Components .............................
6.
Flue Gas Recirculation (FGR).................
7.
Fuel-Air-Ratio Controls ..........................
8.
Electrical Controls .................................
C. Installation
1.
General Considerations .........................
2.
Refractory Frontplate .............................
3.
Burner Mounting ....................................
4.
Gas Piping ..............................................
5.
General Oil Piping .................................
6.
Pressure Atomized Oil System................
7.
Air Atomized #2 Oil ................................
8.
Gas Pilot ................................................
9.
FGR Duct System .................................
10.
Draft and Stacks ...................................
11.
Electrical System ....................................
D. Fuel and Control Systems
1.
Gas Systems .........................................
2.
Gas Pilot ................................................
3.
Pressure Atomized Oil System................
4.
Air Atomized #2 Oil ................................
5.
Fuel-Air-Ratio Controls ..........................
6.
Electrical Controls .................................
7.
Operating and Modulating Controls ......
8.
Flame Safeguards .................................
E. Preliminary Adjustments
1.
Visual Inspection ...................................
2.
Burner Drawer Checkout .......................
3.
Motor Rotation .......................................
4.
Fuel, FGR and Air Control .....................
5.
Fuel Cam Adjustments ..........................
6.
Air Damper Adjustments ........................
7.
Pilot and Scanner Set Up ......................
8.
Gas System Adjustments ......................
9.
Oil System Adjustments ........................
10.
Air Proving Switch .................................
11.
Operating and Modulating Controls ......
F. Startup and Operating Adjustments
1.
Pre-Start Check List ..............................
2.
Linkage Adjustments .............................
3.
Fuel Cam Adjustments ..........................
4.
FGR Adjustments ..................................
5.
Burner Drawer Adjustments ..................
6.
Single Fuel Setups ................................
7.
Combination Gas and Pressure
Atomized Oil ..........................................
8.
Combination Gas and Air
Atomized #2 Oil ......................................
9 .
Gas Setup .............................................
10.
Pressure Atomized Oil Setup ................
11.
Air Atomized #2 Oil Setup ......................
12.
Operating Control Adjustments ..............
13.
Limit Tests ..............................................
14.
Pilot Test..................................................
15.
Burner Shutdown ....................................
16.
Restarting After Extended Shutdown .....
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G. Maintenance
1.
General ....................................................
2.
Physical Inspection ..................................
3.
Fuel-Air-Ratio ..........................................
4.
Gas Fuel Systems ...................................
5.
Oil Fuel Systems .....................................
6.
FGR Systems ..........................................
7.
Combustion Air Fan .................................
8.
Inspection and Maintenance Schedule ....
9.
Combustion Chart ....................................
H. Trouble Shooting ................................................
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Table of Contents
JBE(X) Manual