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D-4

Annual Maintenance

After a period of nonuse, we recommend that you
perform the following maintenance procedures for your
safety.

 WARNING: Check the hose before each use of

the barbecue for nicks, cracking, abrasions or
cuts. If the hose is found to be damaged in any
way, do not use the barbecue. Replace using only
Weber authorized replacement hose. Contact the
Customer Service Representative in your region
using the contact information sheet provided with
your manual.

 Inspect the burners for correct flame pattern. Clean

if necessary, following the procedures outlined in the
“General Maintenance” section of this manual.

■ 

Check all gas fittings for leaks.

 DANGER

Do not use an open flame to check for gas
leaks. Be sure there are no sparks or open
flames in the area while you check for
leaks. Sparks or flames will result in a fire
or explosion, which can cause serious
bodily injury or death, and damage to
property.

 WARNING: You should check for gas leaks every

time you disconnect and reconnect a gas fitting.

Note - All factory-made connections have been
thoroughly checked for gas leaks. The burners have
been flame tested. As a safety precaution however,
you should recheck all fittings for leaks before using
your Weber Gas Barbecue. Shipping and handling may
have loosened or damaged a gas fitting.

 WARNING: Perform these leak checks even if

your barbecue was dealer- or store-assembled.

You will need: a soap and water solution and a rag or
brush to apply it.
To perform leak checks: Make sure all Burners are in
the off position. Turn on gas supply.

 WARNING: Do not ignite burners while leak

checking.

Check for leaks by wetting the connections with the
soap and water solution and watching for bubbles. If
bubbles form, or if a bubble grows, there is a leak.
Note - Since some leak test solutions, including soap
and water, may be slightly corrosive, all connections
should be rinsed with water after checking for leaks.

Inspection and cleaning of the Spider/Insect
screens

To inspect the spider/insect screens, remove the
control panel. If there is dust or dirt on the screens,
remove the burners for cleaning the screens. Refer 

to

Maintenance, Replacing Main Burners.

 Brush the

spider/inspect screens, lightly, with a soft bristle brush
(i.e. an old toothbrush).

Caution: Do not clean the spider/insect screens

with hard or sharp tools. Do not dislodge the
spider/insect screens or enlarge the screen
openings.

Lightly tap the burner to get debris and dirt out of the
burner tube. Once the spider/insect screens and
burners are clean replace the burners.
If the spider/insect screen becomes damaged or
cannot be cleaned, call Weber-Stephen Products
Customer Service for replacement parts.

Check:

1) Hose-to-manifold connection.

 WARNING: If there is a leak at the hose-to-

manifold connection(1), retighten the hose fitting
with a wrench and recheck for leaks with soap and
water solution.
If a leak persists after retightening the fitting, turn
OFF the gas. DO NOT OPERATE THE BARBECUE.

(1)

(2)

(3)

Contact the Customer Service Representative in
your region using the contact information sheet
provided with your manual.

2) Valves-to-manifold connections.
3) The hose-to quick-disconnect connection.

 WARNING: If there is a leak at connections (2) or

(3), turn OFF the gas. DO NOT OPERATE THE
BARBECUE. Contact the Customer Service
Representative in your region using the contact
information sheet provided with your manual.

When leak checks are complete, turn gas supply OFF
at the source and rinse connections with water.

*The grill illustrated may have slight differences than
the model purchased.

Summary of Contents for Genesis Silver B

Page 1: ...le liquids or vapors within 25 feet 8m of this appliance WARNING Follow all leak check procedures carefully in this manual prior 55144 05 03 01 Natural Gas DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Leaking gas may cause a fire or expl...

Page 2: ...use charcoal or lava rock in your Weber gas barbecue Never lean over open grill or place hands or fingers on the front edge of the cooking box Should a grease fire occur turn off all burners and leave lid closed until fire is out Do not enlarge valve orifices or burner ports when cleaning the valves or burners The Weber Gas Barbecue should be thoroughly cleaned on a regular basis Liquid propane ga...

Page 3: ...by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of m...

Page 4: ...s B 1 Installing Features C 1 Cast Iron Cooking Grate Care Instructions C D Operating D 1 Lighting D 1 Manual Lighting D 2 Cooking D 3 Storage and or Nouse D 3 Cleaning D 3 Annual Maintenance D 4 General Maintenance D 5 Replacing Main Burners D 6 Crossover Ignition System Operations D 7 Troubleshooting D 8 Contents ...

Page 5: ...below ground In Canada the installation of this appliance must comply with local codes and or Standards CAN CGA B149 1 Installation Code for Natural Gas Burning Appliances and Equipment Storage The gas must be turned OFF at the natural gas supply when the Weber Gas Barbecue is not in use When the Weber Gas Barbecue is stored indoors the gas supply must be disconnected Operating WARNING Only use th...

Page 6: ...A 6 Genesis Silver B NG 011901 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 47 46 45 44 43 42 32 41 40 38 39 37 36 35 34 33 32 31 30 29 28 27 26 5 ...

Page 7: ... 20 x 1 3 4 inch bolt 20 Nylon Washer 21 Frame Connectors 22 Casters 23 Bottom Shelf 24 Wheels 25 Hubcap 26 Hair Pin Cotter 27 Thermometer 28 Right Endcap 29 Burner Control Knobs 30 Control Panel 31 Ignitor Button 32 Control Panel Hardware 33 Crossover tube 34 Front and Back Burners 35 Center Burner 36 Manifold Hardware 37 Manifold 38 Catch Pan 39 Disposable Drip Pan 40 Igniter 41 Right Frame 42 C...

Page 8: ...e and the kettle configuration are registered trademarks of Weber Stephen Products Co 200 East Daniels Road Palatine IL 60067 6266 U S A This product is covered by one or more United States patents and patents in other nations globally Printed in the U S A ...

Page 9: ...justable wrench Pliers Block of wood Lid 1 Cooking Box 1 Cooking grates 2 Control panel 1 Left Frame 1 Right Frame 1 Wheel Frame 1 Caster Frame 1 Frame Connectors 2 Left Trim Piece 1 Right Trim Piece 1 Work Surface 1 Swing Up Work Surface 1 Hinge Rod 1 Bottom Shelf 1 ...

Page 10: ...sable Drip Pans 2 Thermometer 1 Casters 2 Wheels 2 Hose 1 Burner Control Knobs 3 Hinge Pins 1 4 x 1 1 2 inch clevis pin 2 2 inch bolts 1 4 x 20 x 2 inch bolts 5 1 2 inch bolts 1 4 x 20 x 1 2 inch bolts 8 Keps Nut 1 4 x 20 Keps Nut 1 Nylon Washers 15 Cotter Pin 2 Hubcaps 3 Control Panel Hardware Phillips screws washers 2 Axle Rod 1 ...

Page 11: ...o the axle rod to complete the axle Assemble frame You will need left frame right frame two 1 2 inch bolts two nylon washers and a 7 16 inch or adjustable wrench Note Work on carpeted area on grass or one of the boxes to protect the finish during frame assembly Lay the leg frame pieces as shown so the leg tabs point up 1 Connect the two frame pieces with the tabs inside of the frame 2 Slip washers...

Page 12: ...nside of the frames Add the washers to the bolts Insert the bolts into the holes as shown do not tighten bolts on wheel frame until a later step Complete frame assembly You will need partial frame assembly two frame connectors four 2 inch bolts four nylon washers and a 7 16 inch or adjustable wrench Hold one frame connector between the caster frame and wheel frame Add the nylon washer to the bolt ...

Page 13: ...d Wrap around Frame Panel You will need wrap around frame panel and a wrench Place wrap around frame panel in place 1 The cut out tabs should fit between the washer and the frame as shown 2 The square cut out holes fit around the white plugs in the frame as shown Tighten Bolts with wrench Turn the frame over and continue with assembly 1 2 ...

Page 14: ...ench Your Weber Gas Grill Manifold assembly consisting of gas manifold valves and gas burners has been factory assembled pressure and flame tested As a safety precaution we recommend you check the burner alignment 1 Are the ends of the burners under the washers at the left rear and left front of the cooking box The screws are only guides Do not tighten 2 Do the valves fit into the ends of the burn...

Page 15: ...lready attached to the Gas Catcher Ignition Chamber and the igniter This was done to factory test the ignition system The igniter lock nut is on the igniter 1 Loosen the igniter lock nut 2 Insert the top of the igniter up through the large part of the keyhole in the frame brace Slide the igniter into the small part of the keyhole 3 Tighten the igniter lock nut back onto the igniter Note If the ign...

Page 16: ...e compound should be used which is resistant to the action of natural gas when connections are made The outdoor connector must be firmly attached to rigid permanent construction WARNING Do not route the 12 foot hose under a deck The hose must be visible Gas Line Piping If the length of the line required does not exceed 50 feet use a 5 8 O D tube One size larger should be used for lengths greater t...

Page 17: ... on each valve Check by pushing down and turning clockwise If they do not turn they are off Proceed to the next step If they do turn continue turning them clockwise until they stop then they are off Proceed to the next step Connect flexible hose to manifold You will need the 12 foot natural supply hose and a 3 4 inch wrench Thread fitting end of hose onto manifold Tighten with wrench ...

Page 18: ...y or death and damage to property WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution however you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may loosen or damage a gas fi...

Page 19: ...r must be on the same side as the finger grip 1 of the bottom tray Slide the bottom tray onto the mounting rails under the cooking box with finger grip toward you 1 WARNING Do not line bottom tray with aluminum foil It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan Put the disposable drip pan into the catch pan Slide the catch pan into the catch pa...

Page 20: ...er control knobs You will need control panel two Phillips screws washers a Phillips screwdriver and burner control knobs 1 Set the control panel in place over both frame braces Hold the Crossover Ignition button up while setting the control panel in place 2 Line up the holes in the control panel with the holes in the white plastic plugs in the frame brace Insert screws and tighten with a Phillips ...

Page 21: ...1 Install the left end trim piece and swing up work surface You will need End trim piece swing up work surface swing up work surface rod two 1 2 inch bolts two nylon washers and a wrench 1 Start the left end trim piece into the frame as shown do not push the trim piece in all of the way and do not add bolts yet 2 Slide the swing up work surface rod through the holes at the top of the swing up work...

Page 22: ...sition To lower swing up work surface Lift table up until it disengages and slide it to the left Then lower it all the way down so that the locking pin on the right side of the table fits into the locking braket on the leg which will secure the table in the down position Do not use the work surface as a cutting board Install the work surface You will need work surface Place the work surface so tha...

Page 23: ...ve Flavorizer Bars and two cooking grates Place the Flavorizer Bars side by side in the cooking box Installing the Warm Up Basket You will need Warm Up Basket Insert one end of the Weber Warm Up Basket into the hole at the right side of the inside of the lid and the other end into the slot at the left side of the lid Installing the warming rack You will need warming rack Set the warming rack into ...

Page 24: ...hours Turn all burners to OFF Leave cooking grates in barbecue until they are cool Your cast iron cooking grates are now ready to use Maintenance Brush debris off with a steel bristled wire brush Reseasoning After each use the grates may be reseasoned by coating with a solid vegetable shortening closing the lid and leaving the cast iron grates in grill until it is cool Tips The cast iron grates wi...

Page 25: ...h burner control knob clockwise to the OFF position Turn gas supply OFF at the source Operating 1 Open the lid 2 Make sure all burner control knobs are turned OFF Push each burner control knob down and turn clockwise to ensure that they are in the off position 3 Turn the gas supply valve on WARNING Do not lean over the open barbecue Keep your face and body at least one foot away from the matchligh...

Page 26: ...e matchlight hole in the front of the cooking box WARNING Do not lean over the open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 5 Push Front burner control knob down and turn to START HI 6 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box You should see a flame WARNING If the burner do...

Page 27: ...tes and Flavorizer Bars contact the Customer Service Representative in your region using the contact information sheet provided with your manual Outside surfaces Use a warm soapy water solution to clean then rinse with water CAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Slide out Bot...

Page 28: ...and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Inspection and cleaning of the Spider Insect screens To inspect the spider insect screens remove the control panel If there is dust or dirt on the screens remove the ...

Page 29: ...e does not reach temperature 3 Barbecue heats unevenly 4 One or more of the burners do not ignite DANGER Failure to correct the above mentioned symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property Main Burner Flame Pattern The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture The correct flame pattern is shown ...

Page 30: ...refully set it down 5 Slide the burner assembly out from under the guide screw and washer 1 in the corners of the cooking box 6 Lift and twist the burner assembly slightly to separate the crossover tube 1 from the burners Remove the burners from the cooking box 7 To reinstall the burners reverse 3 through 7 CAUTION The burner openings 1 must be positioned properly over the valve orifices 2 Check p...

Page 31: ... and black 2 ignition wires are attached properly Check that the Crossover Ignition button pushes the igniter button down and returns to the up position Check to see if the igniter is loose in the frame Tighten if necessary See Step Install igniter for correct procedure If the Crossover Ignition System still fails to light Contact the Customer Service Representative in your region using the contac...

Page 32: ...vorizer bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan All burners on high for 10 to 15 minutes for preheating Clean thoroughly See Section Cleaning Clean bottom tray Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube Are burners clean Clean burners See Section ...

Page 33: ...out of the air shutter This could result in a fire in and around the air shutters under the control panel causing serious damage to your barbecue 1 The Weber Spider Stopper Guard 1 is factory installed It fits tightly around the air shutter section of the burner tube and the valve thereby preventing spiders and other insects access to the burner tubes through the air shutter openings You may have ...

Page 34: ...arefully set it down 6 Slide the burner assembly out from under the guide screw and washer 1 in the corners of the cooking box 7 Lift and twist the burner assembly slightly to separate 8 To reinstall the burners reverse 3 through 7 CAUTION The burner openings 1 must be positioned properly over the valve orifices 2 Check proper assembly before fastening manifold in place 9 Reinstall the Spider Stop...

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