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Weber Rescue Systems 1070692, Operating Instructions Manual

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E

Operating instructions

Hydraulic rescue equipment

CUTTERS

COMBI TOOLS

tested according to  

EN 13204 and NFPA 1936

S 50, S 220-54, S 270, C 100-31, S 33-14, S 140-26 LIGHT,

SPS 270 MK2, SPS 360 MK2, SPS 370 MK2, SPS 400 MK2, SPS 270 H, SPS 270 LIGHT, 

RSX 105, RSX 160, RSX 165-65, RSX 180-80, RSX 175, RSX 185 ALL NINE, 

RSX 200-107, RSU 180 PLUS, RSU 210 PLUS

8142602

www.weber-rescue.com

Summary of Contents for 1070692

Page 1: ...ing to EN 13204 and NFPA 1936 S 50 S 220 54 S 270 C 100 31 S 33 14 S 140 26 LIGHT SPS 270 MK2 SPS 360 MK2 SPS 370 MK2 SPS 400 MK2 SPS 270 H SPS 270 LIGHT RSX 105 RSX 160 RSX 165 65 RSX 180 80 RSX 175...

Page 2: ...How to respond in the event of danger or accidents 16 2 8 Signage 17 3 Technical data 18 3 1 Cutters 18 3 2 Combi tools 21 3 3 Operating conditions 22 3 4 Type plate 22 4 Structure and function 23 4 1...

Page 3: ...ation 38 6 2 Transport inspection 38 6 3 Symbols on the packaging 39 6 4 Disposal of packaging 39 6 5 Storage 39 7 Installation and commissioning 40 7 1 Safety information 40 7 2 Checking 41 7 3 Insta...

Page 4: ...g any work They are an inherent part of the product and must be kept in a place that is known and accessible to personnel at all times This documentation contains information for operating your equipm...

Page 5: ...nt accidents injuries and damage to property DANGER indicates an imminently dangerous situation that can result in death or serious injury if not avoided WARNING indicates a potentially dangerous situ...

Page 6: ...nufacturer assumes no liability for damage due to Failure to comply with the operating manual Unintended use Assignment of untrained personnel Unauthorised modifications Technical changes Use of non a...

Page 7: ...enter Phone 49 0 7135 71 10112 E mail servicecenter weber rescue com International For questions regarding spare parts service and repair please contact our certified local service partners Scan this...

Page 8: ...damentally prohibited Cutters S 50 S 220 54 S 270 C 100 31 S 33 14 S 140 26 LIGHT RSX 105 RSX 160 RSX 165 65 RSX 180 80 RSX 175 RSX 185 ALL NINE RSX 200 107 RSU 180 PLUS RSU 210 PLUS All of the cutter...

Page 9: ...ith special round material cutters In industrial applications the equipment can also be used for cutting pipes construction steel profiles sheets and cables In addition the combi tools can be used for...

Page 10: ...nance and cleaning The customer must ensure that all personnel who handle the equipment have fully read and understood the operating manual In addition at regular intervals the operator must train per...

Page 11: ...e of the applicable stipulations by the manufacturer is capable of executing the tasks assigned to him or her and of independently recognising possible hazards WARNING Inadequate training can result i...

Page 12: ...safety shoes must always be worn as protection against heavy falling parts and from slipping on slick surfaces Work gloves Work gloves must be worn when working with the equipment to provide protecti...

Page 13: ...pose a fatal hazard Therefore If the insulation is damaged immediately disconnect the power supply and arrange for repairs Allow only qualified electricians to work on the electrical equipment For al...

Page 14: ...than necessary Hydraulic power WARNING Hydraulic power hazard Serious injury can result due to the released hydraulic forces and escaping hydraulic oil Therefore Constantly monitor the device during...

Page 15: ...return then a safety valve integrated into the control handle actuates in order to protect the equipment and the operator This causes hydraulic oil to seep harmlessly from the end of the handle Move...

Page 16: ...ise personnel with accident alarms first aid gear and emergency equipment Keep entryways clear for emergency vehicles In the event of an accident Shut down equipment immediately Initiate first aid mea...

Page 17: ...the operating manual Hand injury warning When working with the equipment take care to avoid hand injuries through trapping or sharp edges WARNING Danger of injury due to illegible symbols Over time st...

Page 18: ...g 7 9 kg 14 5 kg 16 3 kg 21 9 kg 22 4 kg 100 mm 140 mm 160 mm 165 mm 170 mm 265 mm 700 bar 700 bar 700 bar 700 bar 700 bar 700 bar AC100D 9 2 1E 2E 3E 4D 5G AC115D 7 9 1F 2D 3D 4D 5G BC160H 14 5 1I 2K...

Page 19: ...m 265 mm 260 mm 206 mm 159 mm 217 mm 221 mm 17 6 kg 16 7 kg 19 7 kg 19 6 kg 180 mm 185 mm 200 mm 210 mm 700 bar 700 bar 700 bar 700 bar BC180I 17 6 1J 2K 3I 4J 5J BC185J 16 7 1J 2K 3K 4K 5K CC200J 19...

Page 20: ...m 71 mm 129 mm 196 mm 161 mm 19 5 kg 4 2 kg 3 9 kg 14 4 kg 16 7 kg 120 mm 50 mm 30 mm 220 mm 280 mm 700 bar 700 bar 700 bar 700 bar 700 bar AC120D 19 5 1D 2D 3E 4F 5F AC50B 4 2 1C 2D 3B BC170H 14 4 1I...

Page 21: ...2 kg 270 mm 270 mm 270 mm 360 mm 370 mm 405 mm 380 mm 380 mm 395 mm 440 mm 405 mm 450 mm 26 534 kN 31 561 kN 31 591 kN 36 783 kN 35 783 kN 35 1 071 kN 32 kN 36 kN 36 kN 53 kN 57 kN 58 kN 630 bar 700 b...

Page 22: ...submersion depth of 40 metres with this At this depth the water pressure still has no influence on the hydraulic pressure in the equipment and the hoses NOTE After underwater use in saltwater the equi...

Page 23: ...pment for cutting bodywork parts They are used for rescuing trapped or enclosed accident victims Driven by a hydraulic power unit it is possible to cut door and roof pillars posts and sills etc with t...

Page 24: ...tuations for which we cannot accept any liability Hoses The connection of the device with the power unit is carried out via high pressure hoses Hoses are available in lengths of 5 m 10 m 15 m and 20 m...

Page 25: ...that can cause damage to the outer covering e g acids alkalis or solvents Hydraulic oil All cutters are designed and tested for WEBER hydraulic oil ID No 804932 This oil possesses a particularly high...

Page 26: ...Fig 3 Put protective caps together Fig 4 You don t have to switch the power unit to position 0 to connect or disconnect the coupling Disconnecting Remove the protective caps Hold coupling female on t...

Page 27: ...caps immediately CAUTION When coupling SKS connections the power unit operating lever must be in the 0 position DANGER due to incompletely coupled SKS return line If the return line T on the SKS coup...

Page 28: ...ximum cutting force is only applied when the pushbutton is fully depressed Closing the cutters The primary motion direction of the device closing is triggered by pressing the lower tapered convex end...

Page 29: ...be fitted before The chain lock must be fitted with the lock facing upwards NOTE Fitting the chain lock to the SPS 270 H SPS 270 MK2 and SPS 360 MK2 is exactly the same However in this case it is not...

Page 30: ...aced The roll pins are knocked out and downward from the punch see figure 1 Fig 1 After the roll pins have been knocked out of their position the blade insert can be pulled out The use of a forked scr...

Page 31: ...70 RSX 165 65 S 270 71 and RSX 200 107 Upgrade to RSX 180 80 PLUS Weight ID No RS 170 105 Upgrade set RSX 165 65 Upgrade set S 270 71 Upgrade to RSX 200 107 PLUS RSX 200 107 Blade without insert Blade...

Page 32: ...stance away or stay in the danger zone only as long as necessary 5 2 Cutting The devices cutting capabilities can only be used optimally if they are placed as near as possible to the blades pivot poin...

Page 33: ...for S 50 apart during the cutting process If this value is exceeded the cutting process must be stopped and then started again CAUTION Do not sever any parts with loose ends because this can result i...

Page 34: ...enlarge a gap because repositioning the spreader prevents slipping 5 4 Pulling combi tools After the chain set as explained in chapter 4 6 has been mounted on the spreader tips the combi device can al...

Page 35: ...t shorten the chain by knotting it Do not subject the chains to heat stress Use the chains and accessories only between 40 C and 200 C During all maintenance work observe the applicable German acciden...

Page 36: ...of the spreading and combi devices 5 6 Lifting combi tools The combi device can also be used for lifting vehicles or other movable loads Care must be taken to secure the load against slipping away an...

Page 37: ...k vertically downwards in this way 5 8 Pressing combi tool with RZM In order to further increase the spreading path of the combi tools it is optionally possible to fit a mechanical rescue cylinder to...

Page 38: ...sport inspection Upon receipt the delivery should be checked immediately for completeness and damage during transport so that a quick remedy can be performed if necessary If there is visible external...

Page 39: ...not roll or tilt 6 4 Disposal of packaging All packaging materials and disassembled parts transportation protection must be disposed of properly in accordance with applicable local regulations 6 5 St...

Page 40: ...rating steps are executed in keeping with the information in this operating manual All covers and protective devices are installed and in proper working order prior to starting work Personal protectiv...

Page 41: ...the protective cover damage Check the hoses damage 7 3 Installation Move both control levers on the hydraulic power unit to the 0 position Fig 1 pull off the dust protection cover on the coupling and...

Page 42: ...rwise tension will build up in the device NOTE With combi tools drive the spreader arms to within a few millimetres of each other in order to relieve the hydraulics Then the equipment can be disconnec...

Page 43: ...tional readiness the following measures are essential Each time the device is subjected to a load but at least once a year the equipment and the accessories must be visually inspected Special attentio...

Page 44: ...be carried out using a conventional citrus cleaner 8 3 Maintenance schedule A precise maintenance plan with testing intervals regulations and results can be found in the GUV G 9102 Point 18 hydraulic...

Page 45: ...direction under load Check non return valve Have the equipment checked by authorised customer services Oil discharge on the hoses or their bondings Hoses leaking possibly due to damage Replace hoses...

Page 46: ...ts can however certainly be used again The hydraulic oil must be completely drained and collected Make sure that the hydraulic oil is disposed of separately For disposal of all device components and p...

Page 47: ...EC DECLARATION OF CONFORMITY 47 11 EC Declaration of Conformity...

Page 48: ...RAULIK GMBH Heilbronner Stra e 30 74363 G glingen Germany Phone 49 7135 71 10270 Fax 49 7135 71 10396 Emil Weber Platz 1 4460 Losenstein Austria Phone 43 7255 6237 120 Fax 43 7255 6237 12461 www weber...

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