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6             

Prior to maintenance and repair work

Only use 

original Weber spare parts

 for maintenance or repair work to ensure reliable and safe 

operation.

For repair, maintenance, or inspection work the engine of the roller must be safeguarded against 

unintentional starting. 

All pressurized lines, particularly hydraulic lines and lines of the injection system of the drive motor 

must be depressurized before performing maintenance or repair tasks.

For maintenance and repair tasks the roller must be placed on a level and stable substrate and must 

be secured from rolling off or tipping over.

Heavy components and assemblies must be secured to and lifted by hoisting machines that can 

bear their weight when they are replaced. Ensure that no hazard is caused by raising components or 

assemblies.

Do not position yourself or work under suspended loads.

Operation under difficult conditions

 

Never inhale the exhaust gas; it contains carbon monoxide, a colorless and odorless gas that is 

extremely hazardous, which if inhaled even briefly can cause unconsciousness and death. 

Therefore, never operate the engines in enclosed areas or in areas that are poorly ventilated 

(tunnels, caves, etc.). Exercise particular caution when operating the engine in the vicinity of 

people and livestock.

Hydraulic hose lines must be checked at regular intervals in accordance with standard engineering 

practice, or they must be replaced at appropriate intervals, even if no signs of safety-relevant defects 

are present.

Adjusting tasks, maintenance tasks, and inspection tasks must be carried out on schedule as 

specified in this operating and maintenance manual. These activities should only be executed by 

trained personnel.

Operation

Prior to starting work the owner of the roller must be familiar with the working environment. The 

working environment includes obstacles in the work and traffic area, the bearing capacity of the 

ground, as well as the necessary safeguarding of the construction site in the area adjacent to public 

traffic; and it also includes compliance with traffic regulations.

The roller should only be operated when the protective fixtures are mounted. The protective fixtures 

must all be in functional condition.

At least once per shift the roller must be checked for apparent defects. If there are apparent defects 

then operation of the roller must be stopped immediately, and the responsible person must be 

informed. Prior to restarting, roller malfunctions that have occurred must be corrected.

If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact 

with the skin, clean affected skin with suitable cleaning agent without delay.

Always maintain adequate clearance to the edges of pits and embankments.

Do not drive on slopes in the transverse direction in order to prevent the roller from tipping over.

After work has been concluded secure the roller in accordance with statutory regulations, particularly 

in the area of public traffic surfaces.

Summary of Contents for 0140302

Page 1: ...1 Operating and Maintenance Manual DVH 655 E 2 0140302...

Page 2: ...2...

Page 3: ...ion 9 Technical data 10 Activities prior to starting work 12 Starting 13 Driving and compacting 14 Taking out of operation 16 Maintenance overview 18 Maintenance work 20 Operating fluids and fill leve...

Page 4: ...d downtime costs and increase the reliability and service life of your roller This operating and maintenance manual must always be available at the implementation site of the roller If necessary you c...

Page 5: ...er is exclusively responsible All liability is rejected if damage occurs due to non compliance with this provision This risk is borne solely by the user Easily foreseeable misuse Any use for which the...

Page 6: ...ust be replaced at appropriate intervals even if no signs of safety relevant defects are present Adjusting tasks maintenance tasks and inspection tasks must be carried out on schedule as specified in...

Page 7: ...o ensure operationally safe status must be performed by an expert at least once a year The results of the inspection must be recorded in writing and must be stored at least until the next inspection C...

Page 8: ...Water tank 11 Chain guard 4 Hydraulic oil filler neck 12 Parking brake 5 Lifting ring 13 Manual guidance rod 6 Fuel tank 14 Gas lever 7 Engine 15 Ignition lock 8 Reversing starter 16 Battery 17 Sprin...

Page 9: ...the lever that is used to switch the vibration on and off The DVH 655 roller is used for compaction work in road building applications The two drums are hydrostatically powered via chains The chain dr...

Page 10: ...n accordance with ISO 3046 1 kW 6 3 Combustion process 4 stroke diesel Operating speed 1 min 3300 Traversing mechanism hydrostatic both drums Movement speed In km hours 0 4 5 Climbing capacity without...

Page 11: ...vel LPA ascertained in accordance with EN 500 in dB A 87 Sound power level LWA ascertained in accordance with EN ISO 3744 and EN 500 in dB A 108 Vibration values Root mean square acceleration value fo...

Page 12: ...the fuel level Arrest the manual guidance rod 1 with the spring bolt 2 Remove the gas cap 1 check the level if necessary top off to the lower edge of the filler neck with clean fuel in accordance with...

Page 13: ...indicator 3 and the oil pressure indicator 4 must go out immediately after starting The indicator lamp 2 lights up indicating that the engine is in operation Release the ignition key as soon as the e...

Page 14: ...rter 2 until resistance is noticeable Allow the handle 1 to glide back into the initial position and then forcefully and completely pull it through with both hands Start using the reversing starter Pu...

Page 15: ...ever 1 forward in the direction of travel the crush protection fixture is again lifted up Use the handle 1 to steer the roller in the desired direction Forward Press the drive bar forward Reverse Pull...

Page 16: ...n Change the direction of travel in good time At obstructions walls pits etc ensure that no one can be caught between the machine and the obstruction or ensure that the machine does not slip into the...

Page 17: ...lock During breaks even if they are short the ma chine must be shut down Parked devices that represent an obstacle must be safeguarded against conspicuously Turn the ignition key 1 from position I to...

Page 18: ...draulic system is de pressurized Engine Check the engine oil level Every 150 operating hours every 6 months Vibration shaft Check V belt for damage Engine Change oil filter and engine oil Change the f...

Page 19: ...h to prevent oil from spilling onto the ground Dispose of waste oil in an environmentally friendly manner re gulation on waste oils Dispose of oils greases cloths soaked in oil and replaced parts with...

Page 20: ...n valve and drain off the oil After emptying completely unscrew the oil drain pipe from the drain valve and fill with oil in accordance with the specification When working in the area of the engine co...

Page 21: ...d gloves Remove the cover cap 1 Check acid level If insufficient fill to max mark with distilled water When removing the battery start by disconnecting the cable clamp from the negative pole Installat...

Page 22: ...tighten the chains Lubricate the drive chain Remove the chain guard 1 Lubricate the chains 1 as needed and in accordance with the specification Check tighten drive chains Refit the chain guard when f...

Page 23: ...23 1 1 2 2 3 Lift hydraulic motor 1 until the chains 2 have reached the desired tension Firmly tighten the screws 3 when finished tightening the chains Fasten the chain guard 1...

Page 24: ...crew the drain hose onto the drain connection 2 As soon as the drain hose is screwed on the drain valve will open Danger of scalding due to hot hydraulic oil Allow the old oil to drain out completely...

Page 25: ...n cause skin cancer Upon contact with the skin clean affected skin with suitable cleaning agent without delay Wipe up off oil slick and oil residue and dispose of fuel soakedcleaningclothsinanenvironm...

Page 26: ...the three screws 1 on each of the scrapers Slide the scraper closer to the respective drum The scrapers should not touch the drums Securely tighten the screws All maintenance work Select a collection...

Page 27: ...e oil Water tank Clean water 60 0 l Lubricating points High pressure grease lithium saponified in accordance with DIN 51502 and 51825 KP2N 30 to 150 C As necessary Battery Distilled water As necessary...

Page 28: ...Empty fuel and fill with clean fuel up to the lower edge of filler neck Engine Check oil level if necessary fill to upper oil level mark Check air filter clean replace if necessary Check fuel filter...

Page 29: ...29 Hydraulic circuit diagram 1 Diesel engine 2 Axial piston adjustment pump 3 Line filter complete 4 Gear pump 5 Hydraulic motor 6 Valve vibration connection 7 Gear motor 8 Pump combination...

Page 30: ...30 Electrical circuit diagram...

Page 31: ...31...

Page 32: ...youtube com MyWeberMT Weber Maschinentechnik GmbH Im Boden 5 8 10 57334 Bad Laasphe Germany Phone 49 2754 398 0 Fax 49 2754 398 101 info webermt de www webermt de 085103053 104 DVH 655 E 2_2020 05_EN...

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