Webasto Transit Vancouver Standard Manual Download Page 7 | Manualshive

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Ford Transit

Vancouver

7

33

5000534A

SCREW PAN T20 SS

4

34

5012015

WASHER FLAT M6X18

8

35

629069011A

DRAIN TEE

1

36

905163

M8 BOLT

4

37

902713

¼” WASHER

4

38

629070001

ANTI-CONDENSATION TAPE

1 meter

39

5001322A

NUT M6

8

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Summary of Contents for Transit Vancouver Standard

Page 1: ...Refrigerant recovery and recharging machine Oetiker crimping pliers 1 2 Ford Transit 2015 Present 3 5 Liter 148 wheelbase High roof For kit 5012355 Special instructions for these models Part locations...

Page 2: ...esting for Leaks 8 1 3 Scope 9 1 4 Applicability of Manual 9 1 5 Meaning of Warnings Cautions and Notes 9 1 6 Safety 10 1 7 Legal Provisions for Installation 10 1 8 Prohibition on Venting 10 General R...

Page 3: ...to install or repair Webasto heating or cooling system unless you have the proper certifications technical skills tools and equipment required to properly complete the necessary procedures ALWAYS care...

Page 4: ...HEAD ASSY A C ONLY TRANSIT 1 3 5012356B INSTALL MANUAL TRANSIT Vancouver 1 4 5012221A BRACKET ADAPTER VANCOUVER 1 5 5011613 TIE IN KIT TRANSIT 1 6 5012357A WIREHARNESSVANCOUVERTRANSIT 1 7 5011594 THRE...

Page 5: ...1 14 PPC201065A TXV MOUNTING PLATE OUTER 1 15 152560Z LOCK WASHER 1 16 5011166A REFRIGERANT HOSE BURGAFLEX H 10 3090 R 10 meters 17 5011164 REFRIGERANT HOSE BURGAFLEX H 06 3090 R 10 meters 18 62068105...

Page 6: ...5INC 2 25 905682A GROMMIT 2 inch 2 26 5011202 FITTING REFRIGERANT 45 06MTHD 06HOSE 1 27 62U003AA093 AIR DUCT ENDPIECE MODULAIR 1 Black 1 28 5011002A FITTING REFRIGERANT 90 6CONN 6HOSE 1 29 5011005A F...

Page 7: ...nsit Vancouver 7 33 5000534A SCREW PAN T20 SS 4 34 5012015 WASHER FLAT M6X18 8 35 629069011A DRAIN TEE 1 36 905163 M8 BOLT 4 37 902713 WASHER 4 38 629070001 ANTI CONDENSATION TAPE 1 meter 39 5001322A...

Page 8: ...r death from explosion fire or contact with acid saturated refrigerant or oil mists Webasto recommends that the system be serviced using a flush and purge station such as a Robinair unit or similar eq...

Page 9: ...4 Applicability of Manual These non binding installation instructions apply to the make model listed on the front cover of this installation manual Due to optional equipment there may be build variat...

Page 10: ...quiring the removal of refrigerants be serviced by a certified technician under section 609 of the Clean Air Act and that all refrigerant be reclaimed and recycled Vehicle operation must not be impair...

Page 11: ...st be treated with anti corrosive coating Secure hoses cables and wiring harnesses with cable ties and fit protective hoses around them at chafing points Fit edge protectors split fuel hose grommet sp...

Page 12: ...the mounting bracket 30 using four bolts 36 and washers 37 3 Install the Vancouver top bracket 4 to the Vancouver unit 1 using four bolts 10 4 Mount the Vancouver assembly to the mounting bracket usin...

Page 13: ...he refrigerant valve 18 Yellow cap Black threaded retainer Black plastic sleeve discard NOTE The arrow on the valve indicates the direction of flow 6 Install the refrigerant valve and bracket in the l...

Page 14: ...Description Quantity 5 5011613 Tie In Kit Transit 1 28 5011002 Fitting Refrigerant 90 06 1 11 5011028 Fitting Refrigerant 45 06 1 17 5011164 Refrigerant Hose H 06 As needed 13 5011428 Cap Screw 1 14...

Page 15: ...Protect the cut edge against corrosion and install the rubber grommit 25 9 Remove the A C manifold from the TXV Ensure that the sealing surfaces are clean of debris NOTE Lubricate the o rings with PA...

Page 16: ...ith making A C hoses A Using blade type hose cutters cut the hose in one cut The cut edge must be clean and flush B Place two properly sized clips in the clip holder The clips should both be facing th...

Page 17: ...17 Ford Transit Vancouver D Lubricate the fitting with PAG oil and insert the fitting until the shoulder of the fitting is touching the clip holder E Using Oetiker pliers crimp the clips closed...

Page 18: ...t valve Loosely install the TXV plate 14 13 15 NOTE The arrow on the bottom of the valve shows the direction of refrigerant flow 12 Using a 6 45 fitting 11 connect the refrigerant hose to the input si...

Page 19: ...ct the refrigerant hose 16 to the low pressure port of the tie in kit Route the A C hose along the chassis and through the holes drilled in the floor 15 Using the 10 90 fitting 29 connect the low pres...

Page 20: ...6 Self Tapping Screw 2 24 5011929 Self Tapping Screw 2 2 5012113 Control Head Assy A C Only 1 33 5000534 Screw Pan Head 4 35 629069011 Drain Tee 1 8 620406 Cable Tie 11 inch As needed 23 5001085 Cable...

Page 21: ...l not penetrate the outer sheet metal 19 Mount the relay strip to the vehicle using two self tapping screws 12 Mount the fuse block to the vehicle using one self tapping screw 24 Route the wiring harn...

Page 22: ...E Headliner shown installed for refer ence purposes 22 Drill a 1 25 inch 32 mm hole in the rear of the left foam panel approximately centered between the two indents Route the control panel wiring har...

Page 23: ...the map light assembly 25 Route the power portion of the wiring harness under the flooring to the battery compartment NOTE Due to vehicle build variations the images in this manual may not be represe...

Page 24: ...tery compartment 28 Connect the positive wire to the fuse installed earlier Connect the ground wire to a good ground point Route and secure the wiring to prevent chaffing NOTE Do not secure the drain...

Page 25: ...urer s procedures using the chart below 37 Check the A C system for leaks 38 Attach the refrigerant label 20 to the vehicles radiator support 39 Reinstall all interior panels and components that were...

Page 26: ...26 Ford Transit Wiring Diagram...

Page 27: ...Ford Transit Vancouver 27...

Page 28: ...Webasto Product N A Inc Technical Assistance Hotline USA 800 555 4518 Canada 800 667 8900 www webasto us www techwebasto com Org 11 2016 Rev 05 2020...

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