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Webasto Thermo Top C Parking, Installation Documentation

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Webasto Thermo Top C Parking Installation Documentation Download Page 21

Suzuki Splash

1314128B_EN

21

Manual transmission

1

Edge protection 50

Installing 
edge pro-
tection

Disconnect hose to engine outlet/heat ex-
changer inlet 

1

 at connection piece of engine 

outlet. Spring clip 

2

 will not be reused.

Cutting 
point

1

Hose section of heat exchanger inlet

2

Cable tie

Connect-
ing heat 
exchanger 
inlet

1

Spacer bracket [2x]

Routing in 
engine 
compart-
ment

44

1

45

1

2

46

1

D

2

47

1

D

1

Summary of Contents for Thermo Top C Parking

Page 1: ...cooling systems Only original Webasto parts must be used For this also see the catalog of air and water heat er accessories from Webasto NEVER attempt to install or repair Webasto heating or cooling...

Page 2: ...Manufacturer Model Type EG BE No ABE Suzuki Splash EX e4 2001 116 0130 Engine type Engine model Output in kW Displacement in cm K10B Petrol 48 996 K12B Petrol 63 1242 Validity 2 Heater Installation Ki...

Page 3: ...structions for the Thermo Top C P E must always be observed The corresponding rules of technology and any information from the vehicle manufacturer should be observed during the installation work Gene...

Page 4: ...on instructions of Webas to components or to the manufacturer s vehicle specific documents Reference to a special technical feature All dimensions are in mm Tightening torque of hose clamps 2 0 0 5 Nm...

Page 5: ...ator Detach the wheel well trim on the right and left Remove the bumper Remove the fuel tank and the fuel tank vent line according to the manufacturer s instructions Remove the fuel tank sending unit...

Page 6: ...n wiring harness of heater 2 Original vehicle earth point Fuse holder K3 relay 1 Fuse holder 2 Original vehicle bolt angle bracket 3 K3 relay M5x16 bolt washer M5 nut 2 1 3 1 Wait until later to insta...

Page 7: ...an relay F Fuse br brown gn green ge yellow X Cutting point Wiring colours may vary Connection to 2 pin connector 5 from the fan motor Produce connections as shown in wiring dia gram 1 Black yellow sw...

Page 8: ...r M5x16 bolt washer flanged nut original vehicle hole Installing receiver 1 Antenna Installing antenna Temperature sensor only for T100 HTM 1 Fasten temperature sensor on original ve hicle wiring harn...

Page 9: ...member2 only present on vehicles with manual transmission 1 50 mm edge protection 2x Installing edge pro tection Preparing heater Mount M6x20 bolt 2 in existing hole before in stalling Insert two wash...

Page 10: ...Preparing exhaust pipe 1 Loosely mount hose clamp 2x 2 Red rt rubber isolator 2x 3 Exhaust pipe Preparing exhaust pipe Close off condensed water drain hole at posi tion 2 1 Exhaust silencer Preparing...

Page 11: ...ansmission b 390 c 110 d 415 Hose D with long 90 elbow Discard section X Automatic transmission b 445 c 110 d 415 Hose D with long 90 elbow Discard section X Cutting coolant hoses to length Push braid...

Page 12: ...t ing hose C Installing heater Align heater and unsure sufficient distance to adjacent components correct if necessary 1 Original vehicle bolt Installing heater 1 M6x25 bolt 10 mm shim large diameter...

Page 13: ...ransmission 1 Combustion air pipe Routing combus tion air pipe Automatic transmission Align black sw rubber isolator 2 to original vehicle stud bolt 1 3 Combustion air pipe Routing combus tion air pip...

Page 14: ...r isolator 4 Slide on exhaust gas insulation 5 Red rt rubber isolator with groove Preparing exhaust end sec tion Installing exhaust end sec tion 1 Ejot screw 2 P clamp Fastening exhaust end sec tion C...

Page 15: ...Suzuki Splash 1314128B_EN 15 Cut out wheel well trim 1 Cutting out wheel well trim on left 1 30 80 60 20...

Page 16: ...wiring harness with rub protection on sharp edges WARNING The fuel line and wiring harness are routed to the metering pump in as shown in the wiring harness routing diagram Route fuel line 2in corruga...

Page 17: ...dpipe5 1 Fuel tank 2 Original vehicle clamp loose 3 Fuel standpipe Installing fuel stand pipe Align standpipe 1 relative to bottom of fuel tank approx 5 mm over bottom of fuel tank so that freedom of...

Page 18: ...2 Rubber coated p clamp metering pump flanged nut 3 Perforated bracket 4 Silent block Premount ing meter ing pump Route fuel line and wiring harness of meter ing pump in corrugated tube 1along origina...

Page 19: ...ose section rub protection cable tie 2x each 3 Hose section 10 mm dia clamp 4 Fuel line Connect ing to me tering pump 1 Fuel line in corrugated tube 2 Hose section 10 mm dia clamp 3 Metering pump wiri...

Page 20: ...ition clamps so that no other hose can be damaged When installing the hoses the heater must be filled with coolant The connection should be inline based on the following diagram Hose rout ing dia gram...

Page 21: ...onnect hose to engine outlet heat ex changer inlet 1 at connection piece of engine outlet Spring clip 2 will not be reused Cutting point 1 Hose section of heat exchanger inlet 2 Cable tie Connect ing...

Page 22: ...black sw rubber isolator 1 relative to original vehicle stud bolt 2 on hose C Aligning rubber iso lator 1 Connection piece for engine outlet Connect ing engine outlet Ensure sufficient distance to adj...

Page 23: ...ing rubber iso lator Automatic transmission Disconnect hose to engine outlet heat ex changer inlet 1 at connection piece of engine outlet Spring clip 2 will not be reused Cutting point Connect ing hea...

Page 24: ...sure sufficient distance to neighbouring components Routing in engine compart ment Connect ing heater 1 Black sw rubber isolator Connect ing engine outlet Ensure sufficient distance to neighbouring co...

Page 25: ...approved coolant Spray the heater components with anti corrosion wax Tectyl 100K Order No 111329 Connect the battery Fill and bleed the coolant circuit according to the vehicle manufacturer s specific...

Page 26: ...d additionally besides deac tivating the vehicle settings for the heating operation Instructions on deactivation can be taken from the operating instructions of the vehicle If the summer winter switch...

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