DVS 400 Fast Charging System Operation and Maintenance Manual
09190-W-03-01
Page 19 of 27
Webasto Charging Systems, Inc.
4) Rework the pin so that the tongue of the pin is in-line with the pin body or at a slight downward angle (Figure 3
shows the CORRECT alignment. Figure 4 shows the INCORRECT alignment).
Figure 6.1 Correct Pin Alignment
Figure 6.2 Incorrect Pin Alignment
5) Insert the pin into the red or black auxiliary housing (Note: An audible click can be heard when the pin fully
engages. Pull on the wire to make certain that the pin is properly seated).
6) Reassemble the connector assemblies and test.
The following connector kits are available:
1) P/N 06435 - Yellow
2) P/N 06436 – Blue
3) P/N 07280 – Green
Each kit includes:
(1) SYX 350A 600V Connector, (2) 4/0 Lugs, (2) Roll Pins, (2) Aux. Contact Pins, (1) Red Aux. Connector, (1) Blk
Aux. Connector
Additional kits or individual parts may be available. Contact Customer Service for more information.
6.2
Troubleshooting
6.2.1
How to Use This Section
The following tables should be used in diagnosing trouble with your DVS 400 Fast Charging System. Use
Table
6.1
to relate symptoms to probable causes. Find the symptom that best describes the problem in the first
column and go through the probable causes in the second column. Then use the third column to identify the
appropriate action for that probable cause. See section 6.2.5 for a detailed description of each action.
Table 6.2
lists fault codes that may be displayed on the front panel of the DVS 400. Find the fault code displayed on the
DVS 400 and use
Table 6.2
to find a description of the fault code and an action code.
Table 6.3
lists the Charge Termination Codes. This table can be used to interpret charge termination codes /
messages listed in the Charge Event logs.
Body
Tongue
Body
Tongue