DVS 400 Fast Charging System Operation and Maintenance Manual
09190-W-03-01
Page 18 of 27
Webasto Charging Systems, Inc.
5.8
External Status Indicator Configuration (Optional)
If the DVS 400 is configured to drive external status lights, assignment of light outputs will be possible for visual
presentation of the current state of the charger. A set of three lights per port may be controlled to alert the user to
the current state of the charger. This is useful when the user is in a position where the front panel of the DVS 400 is
not visible. The lights will show what the charger is currently doing. The assignment of the lights is configured
through the “Extern Light Port X” submenu of the “Charger Configuration” menu.
6
DVS 400 Periodic Maintenance
Maintenance Schedule
ITEM
SERVICE
INTERVAL
DC Power Output Cables
Inspect and Replace
As Needed
SBX/SYX Connectors
Inspect, Rework or
Replace
As Needed
6.1
DC Power Output Cable Service
Refer to the DVS 400 field service manual, 09190-W-76, for output cable installation instructions. Use only
PosiCharge replacement cable part number 07391 to ensure safe and reliable service.
WARNING
Use only connectors and cable that are rated for the full continuous current
rating of the unit.
If you have questions regarding a specific cable assembly or need to obtain documents, please contact Customer
Service.
6.1.1
SBX/SYX Connector Service
The auxiliary contact pins in SBX and SYX connectors sometimes make intermittent contact when the vehicle is
plugged in to the PosiCharge Charger. This results in a BMID Communication fault or no recognition by the charger
that a vehicle is plugged in.
Check the red and black auxiliary pins in each connector. One or more of the communication pins in the red and
black auxiliary connectors may not be seated properly or there may be damage to the auxiliary connector housing. A
correctly seated pin is all the way forward inside the housing. An incorrectly seated pin is visibly pushed back inside
the housing and the tip of the housing tongue can be seen. Damaged connector housings must be replaced.
Contact PosiCharge for recommended replacement parts.
Procedure:
1) Remove the two retaining roll pins from the SBX or SYX housing
2) Pull the red and black auxiliary housings from the SBX or SYX housing
3) Remove the incorrectly seated pin from the auxiliary housing
NOTE
If an SBX or SYX connector is mounted to a vehicle, it must be removed from its
mount before the roll pins that retain the auxiliary contacts may be removed.