Weaver W10-HD Installation & Operation Manual Download

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Lift cannot lower

1. Safety device are in activated

2. Release Valve in damage

3. Safety cable broken

4. Oil system is jammed

1. Release the safeties

2. Repair or replace

3. Replace

4. Clean the oil system

IX. Lift disposal

When the car lift cannot meet the requirements for normal use and needs to

be disposed, it should follow local laws and regulations.

Summary of Contents for W10-HD

Page 1: ......

Page 2: ...W10 HD Installation Operation Manual 10 000 lb Capacity Overhead Asymmetric Two Post Lift Derek Weaver Company Inc 2950 SE Loop 820 Fort Worth TX 76140 817 560 9510 www derekweaver com...

Page 3: ...NTENTS Product Features and Specifications 1 Installation Requirement 4 Steps of Installation 6 Exploded View 25 Test Run 33 Operation Instruction 35 Maintenance 35 Trouble Shooting 36 Lift disposal 3...

Page 4: ...fety design Clear floor design provide unobstructed floor use Overhead safety shut off device prevents vehicle damage Super asymmetric arms design can fit extremely wide vehicles stackable rubber pads...

Page 5: ...2 Arm Swings View Attention Please make sure to place the arms in correct position before car drive in Car in Fig 3 Fig 2...

Page 6: ...TOOLS REQUIRED Rotary Hammer Drill 19 Hammer Level Bar English Spanner 12 Ratchet Spanner with Socket 28 Wrench set 8 10 13 14 17 19 24 Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Hea...

Page 7: ...as following Failure to do so may result in lift and or vehicle falling 1 Concrete must be thickness 6 minimum and without reinforcing steel bars and must be dried completely before the installation 2...

Page 8: ...e assembly 1 Packaged lift and power unit See Fig 8 2 Move aside the lift with fork lift or hoist and open the extension packing carefully take off the lifting arms and parts box from upper and inside...

Page 9: ...4 Move aside the parts and check the parts according to the shipment parts list See Fig 10 11 5 Open the bag 1 of parts and check the parts according to parts box list See Fig 12 6 Open the bag 2 of p...

Page 10: ...ght side from which vehicles are driven to the lift This lift is designed with 2 Section columns Adjustable height according to the ceiling height and connecting the inner and extension columns W10 HD...

Page 11: ...ow holes of the outer column and install with the inner column 2 Low setting installation choose the high position holes of the outer column and install with the inner column See Fig 16 High setting F...

Page 12: ...ll the anchor bolts Check the Columns plumpness with level bar and adjusting with the shims if the columns are not vertical Do not tighten the Anchor Bolts Drilling Cleaning Bolting 6 82 78 Width betw...

Page 13: ...10 G Install overhead top beam 1 The hook on the top coupling assembly is hung on the outer column to lock the screws and then the top beam is installed See Fig 18 Fig 18 62 68 15 60...

Page 14: ...11 2 Install the top beam fixed the anchor bolts Tighten the anchor bolts with ratchet spanner with socket Note Torque of Anchors is 150N m 62 63 63 15 60 20 61 Fig 19...

Page 15: ...djust drive rod of limit switch Limit switch connected with cable Connect the brown wire to the terminal 12 on limit switch and terminal 4 on control button Connect the blue wire to terminal 11 on lim...

Page 16: ...safety device See Fig 20 Fig 21 Powerside safety device Fig 21 Offside safety device Fig 22 10 73 74 75 83 6 11 12 13 14 15 16 19 18 84 24 25 17 73 74 78 25 24 19A 18 84 25B 25C 24 75A 84 82 17 18 77...

Page 17: ...14 J Lift the carriages up and make them be locked at the same level See Fig 23 Fig 23...

Page 18: ...15 K Install cables 1 Low setting cable connection See Fig 23 Fig 24 Low Setting installation holes 85 Cable2 Cable1 84 Cable2...

Page 19: ...ss through from the bottom of the carriages and be pulled out from the open of carriages then screw the two cable nuts See Fig 25 High Setting installation holes Cable connecting direction Cable Conne...

Page 20: ...17 2 2 Connecting cable for high setting See Fig 26 Fig 26 85 84 Cable 1 Cable 2 Cable 2...

Page 21: ...18 L Install oil hose See Fig 27 Fig 27...

Page 22: ...M Install protective cover Fig 28 Fig 28 Install protective cover and fix the oil hose 1 Put on M6 40 Screw 2 Install protective cover tighten the screws 70 71 72 76 Only high setting Install M6 35 Sc...

Page 23: ...20 N Install safety cable See Fig 29 Fig 29 Wire cable connect to powerside safety device Wire cable across pulley bracket Wire cable Install wire from Offside safety device first 92...

Page 24: ...Install the protective cover on the inner column with M6 40 cup head bolt Oil Hose Safety Cable Wire Cable Powerside Safety Device Fig 30 Offside Safety Device Fig 31 Wire cable for limit switch The...

Page 25: ...sition then use the 8 socket head wrench to loosen the socket bolt See Fig 36 3 Adjust the arm lock as direction of arrow See Fig 37 Loosen the Bolt Fig 35 Use the 8 Socket Head Wrench to loosen the S...

Page 26: ...h 2 For the safety of operators the power wiring must contact the floor well 3 Pay attention to the direction of rotations when using three phase motors Single phase motor wiring See Fig 39 1 Connecti...

Page 27: ...24 IV EXPLODED VIEW Fig 40...

Page 28: ...asher 27 16 11217009 Safety device 1 17 11217012 Safety device spacer 2 18 10209009 Cup head screw 10 19 11217405 Cover for powerside safety device 1 19A 11217406 Cover for offside safety device 1 20...

Page 29: ...ubber pad bracket 4 47 10209034 Washer 14 48 10209039 washer 32 49 10209059B Anchor bolt 12 50 10206500B Parts box 1 51 10201002 Hex Bolt 14 52 10206025A Foam Cushion with handle 1 53 10201005 Split P...

Page 30: ...79 Cup Head Bolt 14 78 11279024 Offside Inner column 1 79 11209051B Stackable Adapter 1 5 4 80 11209052B Stackable Adapter 2 5 4 81 11209053B Stackable Adapter 5 4 82 10217066 Anchor Bolt 2 83 1020914...

Page 31: ...washer 6 7 11206193 Rear inner arm 2 4 11206049 Moon gear 2 4 2 Left front arm assy 10279009 explosive view No Part no Name QTY No Part no Name QTY 1 10206048 Hex nut 3 5 11206183 Rear outer arm 1 2...

Page 32: ...Name QTY 1 10206048 Hex nut 3 5 11206182 Front left outer arm 1 2 10209039 washer 3 6 11206189 Front middle arm 1 3 10209022 washer 3 7 10201149 Cup head bolt 2 4 11206049 Moon gear 1 8 11201049A Fro...

Page 33: ...ing Plug 2 30 9 11209077 Piston Rod Fitting 2 30 3 10209071 Support Ring 2 30 10 10209078 Dust wing 2 30 4 10209072 Y ring 2 30 11 11209079 cover 2 30 5 10209073 O ring 2 30 12 10209080 O ring 2 30 6...

Page 34: ...1 28 81400451 Release handle 1 8 10209149 Washer 4 29 10209020 Plastic ball 1 9 81400276 Plug 1 30 81400421 Release valve nut 1 10 81400259 Red plug 1 31 81400422 Release handle 1 11 85090142 Hex bol...

Page 35: ...at the same height strain the safety cable and then release a little and then tighten the cable nuts Make sure the safety device can always be worked properly 3 Bleeding air This hydraulic system is...

Page 36: ...times first make sure the lift can rise and lower synchronously the Safety Device can lock and release synchronously And then test run the lift to the top completely If there are anything improper re...

Page 37: ...ft onto the nearest safety The vehicle is ready to repair To lower vehicle 1 Be sure clear of around and under the lift only leaving operator in lift area 2 Push button UP to raise the vehicle slightl...

Page 38: ...ed out 4 Height Limit Switch is damaged 5 AC contactor burned out 1 Replace button 2 Repair all wiring connections 3 Repair or replace motor 4 Replace the Limit Switch 5 Replace AC Contactor Motor run...

Page 39: ...amage 3 Safety cable broken 4 Oil system is jammed 1 Release the safeties 2 Repair or replace 3 Replace 4 Clean the oil system IX Lift disposal When the car lift cannot meet the requirements for norma...

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