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FEATURE OPERATION

LOCK SYSTEM

The WEATHER GUARD® EXTREME PROTECTION® Lock is designed to provide maximum security, while providing ease of use 

and years of reliable service. When in the locked mode, he button remains retracted in a tamper-resistant position. When the button is 

pressed in the unlock mode, the latches are activated and the cover opens.

LOCK

Turn the key counterclockwise to the locked position 

as indicated on the lock bezel. When the button is now 

pressed, it will stay in the retracted or tamper-resistant 

position until unlocked.

UNLOCK

Turn the key clockwise to the unlocked position as 

indicated on the lock bezel. Button will pop out and is 

now ready to release the latches when pressed.

LATCH SYSTEM

The WEATHER GUARD® Latch System utilizes automotive grade latches in 

conjunction with high strength latch strikers to ensure maximum security. The 

WEATHER GUARD® Latch System is designed to open with a single touch 

of the button, and close securely. Expect years of reliable service from the 

WEATHER GUARD® Latch System with only minimal maintenance: Lubricate 

latch pivot points biannually with white grease. If latch strikers are accidentally 

knocked out of alignment, simply use a mallet to realign.

12V ELECTRICAL ACCESS

The WEATHER GUARD® Truck Boxes are equipped with a 12-volt electrical 

access grommet for easy electrical accessory fit-ups. To use, simply cut along 

one or more perforations in the rubber grommet and run wire through.

Figure 3

To prevent electric shock, explosion, fire and/or serious personal injury when using this box with:

Extension Cord -

• Follow all Extension Cord manufacturer’s warnings and instructions.

• Do NOT insert extension cord through hole without grommet in place (see Figure 3).

• Only use a three-wire extension cord with all three prongs intact. Never remove the round grounding prong.

• Extension cord must be connected to a 120 Volt GFCI (ground fault circuit interrupter) protected outlet with proper ground. 

If GFCI outlet is not available, use an extension cord with GFCI protection built in.

• Check the insulation and plugs of extension cord before using. Do NOT use cord if it is worn or damaged.

• Do NOT overload extension cord.

• Remove extension cord from the grommet hole before moving or transporting side box.

• Only use an extension cord that is rated for outdoor use.

• Do NOT connect extension cord to outlet that also supplies power for critical safety equipment.

Cordless Power Tool Battery Chargers -

•  See Charger’s Owner's Manual for proper use and care of charger and batteries. Follow all warnings and instructions provided with your battery charger.

•  Place chargers and electrical connections in tray.

•  Chargers are Dry location use only. Do NOT expose to liquid, vapor, or rain. Should your charger become wet, do NOT attempt to use. Unplug extension cord from 

 supply before handling wet charger or cords.

•  Only use chargers and batteries that are intact and operating properly.

•  Do NOT touch metal prongs when plugging charger into extension cord.

•  Keep flammable materials like paper or rags away from charger, cords or connections.

•  Do NOT place or attempt to charge lead-acid, car-type batteries in side box.

WARNING

BlindFastInstall-1.eps

Black Oxide Bolt

Flat Washer

9/16" Wrench

Installation Tool

Blind Fastener

BLIND FASTENER INSTALLATION

Note:

 Make sure there is enough hole depth before installing the Blind Fastener.

Note:

 Black Oxide Bolt, Flat Washer, and Installtion Tool are only used to install Blind Fasteners.

• Install Blind Fastener using Figure 2 as a guide.
• Place a drop of oil on black oxide bolt for lubrication.
• Insert Blind Fastener in the hole.
• Hold the "Installation Tool" with a 9/16" wrench while turning the

"Black Oxide Bolt" with a 1/2" wrench until fully seated.

* Turning "Black Oxide Bolt" will be hard until fastener "bulbs" out.
* When Blind Fastener is fully seated, continue with installation.

 Figure 2

Electrical access

Summary of Contents for 644-X-01

Page 1: ...Open or Box End Wrench qty 2 9 16 Open or Box End Wrench Hammer Center Punch Tape Measure Pencil or Marker Oil Grease PARTS LIST ATTENTION DANGER Danger of explosion Do not use this product for storing or transporting flammables explosives hazardous materials or hazardous waste such as containers of gasoline solvents gun powder dynamite propane tanks acetylene tanks and cutting torches This produc...

Page 2: ...teners can t be used such as heat shields and support channels See Blind Fastener Installation on next page Install 4 rubber grommets into holes in the box CAUTION WARNING Prior to drilling so as not to cut or puncture fuel tanks fuel lines brake lines electric wires etc check under vehicle for locations Before marking the leg mounting holes check inside the box for location of gas spring housing ...

Page 3: ...ension cord must be connected to a 120 Volt GFCI ground fault circuit interrupter protected outlet with proper ground If GFCI outlet is not available use an extension cord with GFCI protection built in Check the insulation and plugs of extension cord before using Do NOT use cord if it is worn or damaged Do NOT overload extension cord Remove extension cord from the grommet hole before moving or tra...

Page 4: ...ot shown see parts list page 1 All Chests 9 21 0997 Touch up Paint Bottle All White Chests 9 21 0999 Touch up Paint Bottle All Black Chests 10 7746 Nameplate Kit 3 stickers 2 side bezels 1 back bezel All Chests 11 7749 Grommet Kit All Chests 12 7933 X Replacement Cover 645 X 01 12 7934 X Replacement Cover 655 X 01 12 7935 X Replacement Cover 665 X 01 12 7936 X Replacement Cover 675 X 01 12 7937 X ...

Page 5: ...GUARD Product or a credit to be used toward the purchase of new WEATHER GUARD Product THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF THIS LIMITED WARRANTY SHALL BE LIMITED TO REPAIR CORRECTION OR REPLACEMENT OF THE WEATHER GUARD PRODUCT OR REFUND OR CREDIT OF THE PURCHASE PRICE No Other Express Warranty Applies This limited warranty is the sole and exclusive warranty provided to original purchasers o...

Page 6: ... de 1 8 y 3 2 pulg Llave de tuercas de boca abierta o cerrada de 1 2 pulg cant 2 Llave de tuercas de boca abierta o cerrada de 9 16 pulg Martillo Sacabocados Cinta métrica Lápiz o marcador Aceite grasa LISTA DE PIEZAS ATENCIÓN PELIGRO Peligro de explosión No utilice este producto para almacenar ni transportar productos inflamables explosivos materiales peligrosos ni residuos peligrosos como recipi...

Page 7: ...ego en las zonas en las que no se pueden usar los sujetadores estándar como blindajes térmicos y canales de soporte Vea Instalación de sujetadores ciegos en la página siguiente Instale 4 arandelas de goma en los orificios de la caja PRECAUCIÓN ADVERTENCIA Antes de usar el taladro con el fin de no cortar o perforar tanques de combustible tuberías de combustible líneas de frenos cables eléctricos et...

Page 8: ...corriente GFCI interruptor de circuito de fallas a tierra de 120 V protegido con la tierra adecuada Si no hay un tomacorriente GFCI disponible use un cable de extensión con la protección GFCI integrada Compruebe el aislamiento y los enchufes del cable de extensión antes de usarlos NO use el cable si está desgastado o dañado NO sobrecargue el cable de extensión Retire el cable de extensión del orif...

Page 9: ...muestra consulte la lista de piezas página 1 Todos los arcones 9 21 0997 Blanca Pintura Retoque Botella Todos blanco 9 21 0999 Negro Pintura Retoque Botella Todos negro 10 7746 Juego de placa de datos 3 calcomanías 2 biseles laterales 1 bisel trasero Todos los arcones 11 7749 Juego de arandelas Todos los arcones 12 7933 X Cubierta de reemplazo 645 X 01 12 7934 X Cubierta de reemplazo 655 X 01 12 7...

Page 10: ...THER GUARD o un crédito que se utilizará para la compra de un producto WEATHER GUARD nuevo LA ÚNICA Y EXCLUSIVA REPARACIÓN PARA EL INCUMPLIMIENTO DE ESTA GARANTÍA LIMITADA SE LIMITARÁ A LA REPARACIÓN LA CORRECCIÓN O LA SUSTITUCIÓN DEL PRODUCTO WEATHER GUARD O AL REEMBOLSO O EL CRÉDITO DEL PRECIO DE COMPRA No se aplica ninguna otra garantía expresa esta garantía limitada es la única y exclusiva gar...

Page 11: ...8 po et 1 2 po 2 clés ouvertes ou fermées de 1 2 po Clé ouverte ou fermée de 9 16 po Marteau Pointeau Ruban à mesurer Crayon ou marqueur Huile LISTE DES PIÈCES ATTENTION DANGER Danger d explosion Ne pas utiliser ce produit pour ranger ou transporter des substances inflammables des explosifs des matières dangereuses des déchets dangereux des bidons d essence des solvants de la poudre à canon de la ...

Page 12: ...s les endroits où les fixations standards ne peuvent pas être posées tels que sur les protecteurs thermiques et les longerons de soutien Veuillez vous reporter à la section Installation de la fixation en aveugle à la page suivante Installez 4 passe fil en caoutchouc dans les trous du coffre MISE EN GARDE AVERTISSEMENT Afin d éviter de perforer ou de couper les réservoirs et conduites de carburant ...

Page 13: ...t pas disponible utiliser alors une rallonge dotée d un disjoncteur de mise à la terre intégré Vérifier que la rallonge est bien isolée et que ses fiches sont intactes avant de l utiliser NE PAS utiliser une rallonge élimée ou endommagée NE PAS surcharger la rallonge électrique Retirer la rallonge du passe fil avant de déplacer ou de transporter le coffre N utiliser qu une rallonge électrique homo...

Page 14: ... 21 0997 Retouche de peinture blanc Bouteille Tous blanc 9 21 0999 Retouche de peinture noir Bouteille Tous noir 10 7746 Ensemble de plaque signalétique 3 autocollants 2 garnitures latérales 1 garniture arrière Tous les coffres 11 7749 Ensemble de passe fil Tous les coffres 12 7933 X Couvercle de rechange 645 X 01 12 7934 X Couvercle de rechange 655 X 01 12 7935 X Couvercle de rechange 665 X 01 12...

Page 15: ...n nouveau produit WEATHER GUARD LE SEUL ET EXCLUSIF RECOURS EN CAS D INOBSERVATION DE LA PRÉSENTE GARANTIE LIMITÉE SE LIMITE À LA RÉPARATION À LA CORRECTION OU AU REMPLACEMENT DU PRODUIT WEATHER GUARD OU AU REMBOURSEMENT OU AU CRÉDIT DE SON PRIX D ACHAT Aucune autre garantie expresse ne s applique La présente garantie limitée est la seule et exclusive garantie fournie à l acheteur d origine pour t...

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