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WCT TUF-Lugger, Operating Instructions Manual, Page: 4 / 23

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WCT TUF-Lugger Operating Instructions Manual Download Page 4

The  TUF-Lugger™  is  a  capstan  winch  intended  for  pulling  rope  or  polyester  pull  tape.  
The  Tuf-Lugger  lite  power  source  is  mounted  in  a  wheeled,  pulling  frame  and  can  be 
unbolted and operated as a stand alone Tuf-lugger Lite winch, part #41000-500. 
 

 

Footswitch: Cable actuated 

 

Conduit Guides:  Standard  2”, 3”, 3-1/2”, 4” 

Optional   2-1/2”, 5”, 6” 

 

Maximum Height:  6’-6” (can be extended, see accessories) 

 

Pulling Forces:  5,500 lbs continuous, 15min/hr work cycle 

 

Pulling Speeds:  9.3 feet/min. 

 

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info@wctproducts.com | 13309 Beach Ave. Marina del Rey, CA 90292 | wctproducts.com | Phone: 800-WCT-PROD (928-7763) or (310) 822-5212

Summary of Contents for TUF-Lugger

Page 1: ... Design Manufacturing Ltd Revision 1 1 TUF Lugger with Tuf Lugger lite OPERATING INSTRUCTION MANUAL info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phone 800 WCT PROD 928 7763 or 310 822 5212 ...

Page 2: ...AFETY INSTRUCTIONS G GR RO OU UN ND DI IN NG G I IN NS ST TR RU UC CT TI IO ON NS S This appliance must be grounded If it should malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropriat...

Page 3: ... ACCESSORIES 10 Duct Guides Extension Arms Floor Mount Adapter Manhole Adapter Universal Adapter Load Monitor 1 5 9 11 12 13 14 15 18 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phone 800 WCT PROD 928 7763 or 310 822 5212 ...

Page 4: ...d alone Tuf lugger Lite winch part 41000 500 Footswitch Cable actuated Conduit Guides Standard 2 3 3 1 2 4 Optional 2 1 2 5 6 Maximum Height 6 6 can be extended see accessories Pulling Forces 5 500 lbs continuous 15min hr work cycle Pulling Speeds 9 3 feet min SPECIFICATIONS 1 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phone 800 WCT PROD 928 7763 or 310 822 5212 ...

Page 5: ...SPECIFICATIONS 2 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phone 800 WCT PROD 928 7763 or 310 822 5212 ...

Page 6: ...tions The following sketches detail some of the more common pulling configurations In Overhand Configurations Type A the rope passes over both sheaves SPECIFICATIONS 3 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phone 800 WCT PROD 928 7763 or 310 822 5212 ...

Page 7: ...ype B the rope passes under the Wrist Sheave between the Extension Arms and over the Elbow Sheave SPECIFICATIONS 4 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phone 800 WCT PROD 928 7763 or 310 822 5212 ...

Page 8: ...2 Have damaged par Have damaged par Have damaged par Have damaged parts replaced by an authorized service center Any attempt to modify the TUF ts replaced by an authorized service center Any attempt to modify the TUF ts replaced by an authorized service center Any attempt to modify the TUF ts replaced by an authorized service center Any attempt to modify the TUF Lugger Lugger Lugger Lugger or use ...

Page 9: ...ng Pin and rotate the Extension Arm assembly to the desired position Continue to rotate past the desired position until the next set of pin holes aligns Replace the Locking Pin 7 Remove the existing Duct Guide by removing the Guide Pins and Wrist Pin 8 Select a Duct Guide suitable for the size of conduit being used 9 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phon...

Page 10: ...t Guide into the conduit The pulling forces will maintain the frame in this position For underhand configurations Type B pivot the TUF Lugger forward to position the Duct Guide at the mouth of the conduit Pivot the frame rearward to allow the Duct Guide to enter the conduit 11 Orient the new Duct Guide depending on the pulling configuration and secure with the Wrist Pin Rotate the Duct Guide and s...

Page 11: ...m Lengths from 50 100ft 100ft 100ft 100ft use a 12 Ga use a 12 Ga use a 12 Ga use a 12 Ga cord as a minimum Failure to do so may result in overheating and damage to the cord as a minimum Failure to do so may result in overheating and damage to the cord as a minimum Failure to do so may result in overheating and damage to the cord as a minimum Failure to do so may result in overheating and damage t...

Page 12: ... Grasp the locking pin and pull forwards to pivot the TUF Lugger into the transport position Wrap the foot switch cord around the winch Stee the Tuf lugger by spuhing down on the spare locking pin riaing the rear wheel and rotating about the front wheels 3 5 TRANSPORT 9 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phone 800 WCT PROD 928 7763 or 310 822 5212 ...

Page 13: ...r to enhance its capabilities ACCESSORIES 10 Extension Arms Floor Mount Adapter Manhole Adapter Universal Adapter Load Monitor Duct Guides info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phone 800 WCT PROD 928 7763 or 310 822 5212 ...

Page 14: ...ber Conduit Size OD ID Std Opt 40010 200 2 1 91 1 67 X 40010 250 2 1 2 2 38 2 07 X 40010 300 3 2 88 2 50 X 40010 350 3 1 2 3 54 3 11 X 40010 400 4 3 93 3 43 X 40010 500 5 5 00 4 50 X 40010 600 6 6 00 5 50 X ACCESSORIES 11 Duct Guides DCD 40010 XXX info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phone 800 WCT PROD 928 7763 or 310 822 5212 ...

Page 15: ...rigid conduit or 2 Sch40 steel pipe Failure to do so may result in death or serious injury or serious injury or serious injury or serious injury Loosen the two bolts in the Inboard Arm Fitting and remove the Extension Arms Do not exceed a maximum length of 14 feet Failure to do so may result in death or serious Do not exceed a maximum length of 14 feet Failure to do so may result in death or serio...

Page 16: ...lt in o do so may result in o do so may result in death or serious injury death or serious injury death or serious injury death or serious injury Place the TUF Lugger Lite and capstan assembly into the Floor Mount Adapter and secure using the pins provided with the adapter For ease of movement disconnect the T For ease of movement disconnect the T For ease of movement disconnect the T For ease of ...

Page 17: ...ter requires the use of a 6 Duct Guide ACCESSORIES 14 Install the TUF Lugger into the Manhole Adapter D3 Place the manhole adapter over the manhole and slide the guide plate to the desired rope position D1 Loosen the locking handles on the stop plates and adjust the plates against the inside edges of the manhole D2 Manhole Adapter DCD 40000 300 DCD SWL 10 000 LB 40000 300 info wctproducts com 1330...

Page 18: ...ith the Universal Adapter It is a second set of extension arms with a joint that can bend and rotate It is installed between the standard Extension Arms and the Duct Guide The Universal Adapter allows the TUF Lugger frame to be set at an angle to the line of pull ACCESSORIES 15 Universal Adapter DCD 40000 500 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phone 800 WC...

Page 19: ...of the conduit E1 ACCESSORIES 16 Universal Adapter DCD 40000 500 Install the Duct Guide onto the sheave end of the Universal Adapter For Overhand Pulls Type A the slot in the plate should be up For Underhand Pulls Type B the slot in the plate should be down E2 Overhand Pulls Type A Underhand Pulls Type B info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 wctproducts com Phone 800 WCT PRO...

Page 20: ...l all of the pins unstable until all of the pins unstable until all of the pins unstable until all of the pins are are are are installed Exercise caution Failure installed Exercise caution Failure installed Exercise caution Failure installed Exercise caution Failure to do so may result in personal to do so may result in personal to do so may result in personal to do so may result in personal injur...

Page 21: ...00lbs in direct compression Line Tension Range with Tuf lugger frame 0 6500 lb Line Tension Range with Tuf lugger Lite anchor options 0 2500 lbs Data Collection Rate User defined between 1 10 data points per second Visual and Email Alarms User defined through Application Alarm override capability Metric or Imperial charting User controlled calibration setting Ability to export data file in csv com...

Page 22: ...ompression plate overtop of the load cell with the 20 socket head cap screws provided as shown The rope should ride on top of the compression plate F2 For detailed bracket installation operation App installation and usage guidelines follow the 40000 270 operating instructions and Load Monitor Quick Start Guide provided with your unit F3 ACCESSORIES 19 info wctproducts com 13309 Beach Ave Marina de...

Page 23: ...ut and washers from the back of the winch in the location shown Once removed the winch can be moved forward towards the capstan to allow the chain to be lifted off the winch ACCESSORIES F1 20 Remove the gear from the winch and using the same hardware replace the gear with the capstan provided Re install the washers nut and shorter bolt this time with the red hooks provided The reverse process can ...

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