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Omio CNC Router Stand (Mobile Cart) - 

User Guide 

(Rev 1)

Page 26

Table of Contents

wcproducts.com

Picture

Name

QTY

Kit

2” x 2” x .125”

Tubing

21

Base Kit

1” x 1” x .125”

Tubing

5

Base Kit

1” x 1” x .0625”

Tubing

5

Base Kit

2” x 2” Tube Plug

33

Base Kit

(pre-installed)

1” x 1” Tube Plug

15

Base Kit

(pre-installed)

Kit Contents

Summary of Contents for Omio CNC Router Stand

Page 1: ...Page 1 wcproducts com Omio CNC Router Stand Mobile Cart User Guide Rev 1 Table of Contents ...

Page 2: ...er Stand Mobile Cart 3 Omio CNC Router Stand Assembly Instructions 5 Assembly Note 6 Step 1 7 Step 2 10 Step 3 11 Step 4 12 Step 5 13 Step 6 14 Step 7 15 Step 8 16 Step 9 17 Step 10 18 Step 11 19 Step 12 20 Step 13 21 Installing Omio X8 CNC Router 22 Step 1 23 Step 2 24 Leveling Router Stand 25 Kit Contents 26 FAQ 30 Revision Table 31 ...

Page 3: ...he stand is large enough to accommodate an enclosure if desired Everything needed to operate the Omio X8 2200L is contained in one mobile unit Features Designed for the Omio X8 2200L USB WCP 0341 Smaller routers may be used as well Overall Dimensions 53 L x 38 W x 35 5 H 2 x 2 aluminum tubing construction Casters with leveling pads Material Storage 6 sections fits 2 x 4 sheet Monitor arm mounting ...

Page 4: ...Omio CNC Router Stand Mobile Cart User Guide Rev 1 Page 4 Table of Contents wcproducts com Recommended Tools Picture Name Dead Blow Hammer Allen Wrench Set ...

Page 5: ...er Stand Assembly Instructions The following outlines the assembly instructions for the Omio CNC Router Stand All tubing will be labeled with its own number to help with assembly Tubing locations can also be found in the CAD model available on the product page Rivnuts will come pre installed where needed ...

Page 6: ...be skipped as it will be completed before shipping When installing the 2 x 2 tube plugs the following illustrations show the maximum amount of bolts that can be added to each tube We have provided the amount that is necessary for the cart to be assembled correctly and more may be added if desired Each tube plug only requires two bolts per side as opposed to the three seen in Step 1 Additionally on...

Page 7: ...es on the sides of the tube plug with the clearance holes in the tubing Install the six 10 32 x 3 8 L BHCS Repeat this step on all 2 x 2 tubing that has the same hole pattern on the ends There will be 33 plugs in total that need to be installed Note Some plugs may not be a slip fit and may need to be tapped in with a mallet This is due to the inconsistency with the tubing ...

Page 8: ...n the tapped holes on the sides of the tube plug with the clearance holes in the tubing Install the two 10 32 x 3 8 L BHCS Repeat this step on all 1 x 1 x1 16 tubing that has the same hole pattern on the ends There will be five plugs and adapters in total that need to be installed Note Some plugs may not be a slip fit and may need to be tapped in with a mallet This is due to the inconsistency with...

Page 9: ...les on the sides of the tube plug with the clearance holes in the tubing Install the two 10 32 x 3 8 L BHCS Repeat this step on all 1 x 1 x1 8 tubing that has the same hole pattern on the ends There will be ten plugs in total that need to be installed Note Some plugs may not be a slip fit and may need to be tapped in with a mallet This is due to the inconsistency with the tubing ...

Page 10: ...face as shown below All 10 32 rivnuts should be facing up with the 1 4 20 rivnuts in each corner facing down Install the five 10 32 x 3 8 L BHCS screws into each tubing plug in the locations shown below Note Assembly for this step will be easier if all components are placed on a table so that there is access to the side holes ...

Page 11: ... of Contents wcproducts com Step 3 Place the MDF Cart Base on top of the aluminum structure from the previous step The counter bores in the MDF Cart Base will line up with the rivnuts in the tubing Install all 10 32 x 1 25 L bolts Note DO NOT over tighten the bolts ...

Page 12: ...CNC Router Stand Mobile Cart User Guide Rev 1 Page 12 Table of Contents wcproducts com Step 4 Install all tubes as shown in the locations shown below Use five 10 32 x 3 8 L bolts to secure each one in place ...

Page 13: ...art User Guide Rev 1 Page 13 Table of Contents wcproducts com Step 5 Install all tubes as shown in the locations shown below Use five 10 32 x 3 8 L bolts to secure each end of tube in place Rivnuts need to be facing up on each tube ...

Page 14: ...art User Guide Rev 1 Page 14 Table of Contents wcproducts com Step 6 Install all tubes as shown in the locations shown below Use five 10 32 x 3 8 L bolts to secure each end of tube in place Rivnuts need to be facing up on each tube ...

Page 15: ...ents wcproducts com Step 7 Place the MDF Short Shelf and MDF Long Shelf on top of the aluminum structure from the previous step The counter bores in the MDF Shelf will line up with the rivnuts in the tubing Install all 10 32 x 1 25 L bolts Note DO NOT over tighten the bolts ...

Page 16: ...own below Use four 10 32 x 3 8 L bolts to secure each end of tube in place Install as many sets of dividers as desired Note Some angle iron may be installed on the wood base directly under each 1 x 1 piece of tubing to help prevent sheets from sliding around if the cart will be moved often This is an optional addition and parts are not included ...

Page 17: ...lace tubing on a flat surface as shown below All 10 32 rivnuts should be facing up Install the five 10 32 x 3 8 L BHCS screws into each tubing plug in the locations shown below Note Assembly for this step will be easier if all components are placed on a table so that there is access to the side holes ...

Page 18: ...d Mobile Cart User Guide Rev 1 Page 18 Table of Contents wcproducts com Step 10 Install the assembly from the previous step onto the assembly from step 8 Use five 10 32 x 3 8 L BHCS in each tube plug in the shown locations ...

Page 19: ... Stand Mobile Cart User Guide Rev 1 Page 19 Table of Contents wcproducts com Step 11 Flip the assembly from the previous step upside down as shown in the image below Attach each caster using three 1 4 20 x 3 4 L BHCS ...

Page 20: ...p as seen below Align the Aluminum Cart Top with the rivnuts in the top of the cart assembly The counter bores in the aluminum sheet will be facing the rivnuts Use twelve 10 32 x 1 2 L BHCS to attach the sheet to the cart Note If an enclosure is not to be installed additional 10 32 x 1 2 L BHCS can be add ed into the unused holes ...

Page 21: ...all the four 3D printed Corner Guards using three 10 32 x 3 4 L bolts each There are two different versions of this part that look very similar The limit switch version WCP 0342 018 will have a clearance notch for the Y axis limit switch This part will go in the back left corner as seen in the image below ...

Page 22: ...22 Table of Contents wcproducts com Installing Omio X8 CNC Router If possible it is recommended to build the Omio router in place on the cart Once fully assembled the router is hard to move around and will require multiple people to get in place on the cart ...

Page 23: ...s com Step 1 Use two or more people to lift the Omio Router and help position it Place the Omio router on the stand between the four corner guards There should be a small amount of space between the inside of the corner guards and the router on all sides Slide the control box onto shelf ...

Page 24: ...User Guide Rev 1 Page 24 Table of Contents wcproducts com Step 2 After the Omio router is in place run all cable from the machine through the hole in the aluminum top plate Ziptie the cables as needed and connect them to the controller ...

Page 25: ...ovement and can be leveled as well The leveling process does not require precision and is mainly to prevent the Router Stand from rocking as the machine is operated To prevent movement rotate the red knob located inside the caster This knob will lower or raise pad in the caster Lower the pad till the wheel is lifted off the ground Repeat this step will the remaining casters Ensure that each pad is...

Page 26: ... Page 26 Table of Contents wcproducts com Picture Name QTY Kit 2 x 2 x 125 Tubing 21 Base Kit 1 x 1 x 125 Tubing 5 Base Kit 1 x 1 x 0625 Tubing 5 Base Kit 2 x 2 Tube Plug 33 Base Kit pre installed 1 x 1 Tube Plug 15 Base Kit pre installed Kit Contents ...

Page 27: ...t User Guide Rev 1 Page 27 Table of Contents wcproducts com Picture Name QTY Kit 1 x 1 Tube Plug Sleeve 5 Base Kit pre installed Leveling Caster 4 Base Kit MDF Cart Base 1 Base Kit MDF Short Shelf 1 Base Kit MDF Long Shelf 1 Base Kit ...

Page 28: ...1 Page 28 Table of Contents wcproducts com Picture Name QTY Kit Aluminum Cart Top 1 Base Kit 10 32 x 3 8 L BHCS 354 Base Kit 10 32 x 1 2 L BHCS 12 Base Kit 10 32 x 3 4 L BHCS 12 Base Kit 10 32 x 1 25 L BHCS 28 Base Kit 162 pre installed with 192 loose ...

Page 29: ...r Stand Mobile Cart User Guide Rev 1 Page 29 Table of Contents wcproducts com Picture Name QTY Kit 1 4 20 x 3 4 L BHCS 12 Base Kit 3D Printed Corner Guards 3 Base Kit 3D Printed Corner Guards Limit Switch 1 Base Kit ...

Page 30: ...f Contents wcproducts com FAQ Q Will the Omio CNC Router Stand work with other machines A It is not guaranteed to fit other machines but any machine that is a similar size should fit fine Some components such as the 3D printed guards may not fit and need to be removed ...

Page 31: ...Mobile Cart User Guide Rev 1 Page 31 Table of Contents wcproducts com Revision Table Revision Date Revision Description 5 4 2021 1 0 First revision created 9 8 2021 1 1 Updated screw count and not on pre installed tube plugs ...

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