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FLUE PIPE AND CHIMNEY

The flue pipe should be carefully inspected and replaced if necessary in connection with installation of a draft hood.  All

installations must operate with a negative draft overfire.  Refer to your local gas company or codes for assistance or to the
furnace and/or boiler manufacturer for recommendations.

The flue pipe entrance into the chimney should be at least two feet (.61m) above the clean-out opening in the chimney.

The chimney should extend high enough above the dwelling or other neighboring obstructions so that wind from any direction

will not strike the chimney from any angle above horizontal.  Unless the obstruction is of great magnitude, it is the usual
experience that a chimney extending two feet (.61m) above flat roofs or above fire wall parapets, and peaked roofs within 30
feet (9.144m) will be reasonably free of downdrafts.  

Where the chimney is unlined or where local experience indicates that flue gas condensate might be a problem, the local gas

company should be consulted.

The chimney should be examined and thoroughly cleaned, if necessary, before installation is made  to make sure it will freely

conduct the flue gases to the outside.

Flue pipe should extend through the chimney wall to inner face of chimney liner but not beyond, and should be firmly

cemented to masonry.  A thimble may be used to facilitate removal of flue pipe for cleaning, in which event the thimble should be
permanently cemented in place with mortar or other fireproof material that will not crack or check the flue pipe or thimble,
whichever is used, should be sealed into the chimney liner.

Flue connections from two or more appliances should not enter opposing or adjacent sides of the chimney at the same level.

Under no circumstances should the flue pipe be connected to a flue of an open fireplace.

INSPECTION OF HEATING APPLIANCE

A careful inspection of furnace or boiler should be made.  If cracked heating sections, leaking soft plugs or any other

condition which might make the unit unsatisfactory for gas conversion is found, proper arrangements should be made for
replacement or repair before proceeding with the burner installation.  Cracked heating sections should be replaced.

A neutral pressure point adjuster, similar to the one shown in figure 2 may be installed in the flue pipe between the furnace

and a conventional type CSA draft hood.  The neutral pressure point adjustment should be left in the fully open position until
after the burner rating has been established.  The material used for flue pipe should be resistant to corrosion.

The necessity for installing a neutral pressure point adjuster as outlined above, may be eliminated by reducing the flue pipe

and draft hood to the sizes shown in the table.

NOTE: For oil fired conversions consult boiler or furnace manufacturer.  Appliance must maintain negative draft overfire.

FIGURE 1

Air Inet Opening 1 Sq.
in. (645.2 mm

2

) for each

1,000 Btu (.2931 kW)
per hour input.

Ventilating Air Opening
1 Sq. in. (645.2 mm

2

)

for each 1,000 Btu
(.2931 kW) per hour
input.

Application located in confined spaces. Ventilation air
from inside building - combustion and draft hood
dilution air from outside. Ventilated attic or ventilated
crawl space.

NOTE: Ducts used for make-up
air may be connected to the
cold air return of the heat-
ing system only if they connect
directly to outdoor air.

Attic Ventilation Louvers are
required at each end of attic
with alternate air inlet No. 1.

1, 2, and 3 mark alternate  loca-
tions for air from outdoors. Free
area shall be not less than 1 Sq.
in. (645.2 mm2) per 5,000 Btu
(.1.465 kW) per hour of the total
input rating of all appliances in
the enclosure.

Crawl-space Ventilation Louvers
for unheated crawl space
are required with alternate air
inlet No. 3.

Each Ventilation Air Opening
from inside the building shall
have a free area of not less than
1 Sq. in. (645.2 mm2) per 5,000
Btu (.1.465 kW) per hour of the
total input rating of all
appliances in the enclosure.

Illustration showing air opening necessary to supply air for combustion
when heating appliance is installed in an enclosed room.

ATTIC VENTILATION LOUVERS

 

Summary of Contents for P265DI

Page 1: ...store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical sw...

Page 2: ...have been heated adequately without wide variations in temperature without objectionable drafts and without excessive fuel costs in the past If the heating system is deficient with respect to any of t...

Page 3: ...plugs or any other condition which might make the unit unsatisfactory for gas conversion is found proper arrangements should be made for replacement or repair before proceeding with the burner install...

Page 4: ...ssure point adjuster Insert in slot cut in flue pipe When adjustment is completed scribe a line on adjuster so it can be relocated Remove adjuster trim off excess slit remainder vertically and bend se...

Page 5: ...152 4mm 180 000 52 75 250 000 73 27 7 inch 177 8mm NOTE If the flue pipe exceeds 10 ft 3 048m in length or contains more than two elbows use next size larger pipe and draft hood NO MOVEABLE FLUE PIPE...

Page 6: ...er was designed especially for converting gun fired oil designed furnaces and boilers Due consideration was given to making it as simple easy to install and service as possible without weakening its d...

Page 7: ...00 29 31 64 41290 8 203 2 X 8 203 2 plus back up of plus 1 1 2 38 1mm 120 000 35 17 72 1 4 46610 8 1 2 215 9 x 8 1 2 215 9 1 1 2 38 1mm magnesia 140 000 41 03 81 52260 9 228 6 x 9 228 6 or more loose...

Page 8: ...ll piping must comply with local codes and ordinances or the National Fuel Gas Code ANSI Z223 1 1984 and NFPA No 54 A sediment trap or drip leg must be installed in the supply line to the burner A uni...

Page 9: ...8 9 525 3 8 9 525 9 16 14 29 1 2 12 7 1 2 12 7 3 4 19 05 3 4 19 05 1 2 9 16 14 29 13 16 20 64 1 25 4 9 16 14 29 1 25 4 PIPE CAPACITY TABLE Nominal Diameter of Pipe in Inches mm 3 4 19 05 1 25 4 1 1 4...

Page 10: ...it snaps Repeat this until the pilot lights Note this may take some time until all the air is bled out of the line 7 Hold the red button on the valve for 60 seconds then release 8 Observe pilot if not...

Page 11: ...10 P265DI JUNCTION BOX ROTATED JUNCTION BOX NOT ROTATED COMBINATION GAS VALVE P265DI...

Page 12: ...primary air both of which could be caused by over firing The only answer is to reduce the firing rate or increase the primary air Combustion efficiency is determined by the percent CO2 and the tempera...

Page 13: ...liquids The flow of combustion and ventilating air to the burner must not be blocked or obstructed in any manner CLEANING OF BURNERS Remove the burner from the appliance and visually inspect the blas...

Page 14: ...the flame current also holds the safety lockout timer in the reset or normal operating condition SAFETY LOCKOUT TIME S8600 only The safety lockout timer circuit starts timing the moment the trial for...

Page 15: ...t burner lights Module senses flame current OR Pilot burner does not light Module Response S8600A F Ignition spark continues pilot valve remains S8610A F open until system is reset S8600B H After 15 o...

Page 16: ...that pilot flame covers flame rod and is steady and blue Adjust pilot flame If problem persists replace the module NOTE If S8600B H S8610B H goes into lockout reset system For S8600M wait 6 min nom f...

Page 17: ...On a call for heat voltage is applied to the ignitor across Terminals 1 power and 6 ground of the input connector A high voltage spark is then generated from the spark electrode to ground Simultaneous...

Page 18: ...ILABLE AND YOU ARE A CERTIFIED INSTALLER I VOLT METER VOLTS OHMS CONTINUITY 2 AMP METER CLAMP TYPE 3 BURNER MANUAL 4 MANOMETER 5 BLADE SCREW DRIVERS 6 NUT DRIVERS 7 OPEN END WRENCHS 8 TAPE MEASURE The...

Page 19: ...volts are present on the coil side but we do not have 115 volts on the contact side of the relay then check the voltage supply or look for a blown fuse The 115 volts are supplied from LI Hot and L2 N...

Page 20: ...on junction box have shorted to the junction box E Bad Thermostat F Blower wheel Jammed G Excessive amount of debris stuck in blower wheel blades H 24 volt transformer is not functioning properly I T...

Page 21: ...20 WIRING TROUBLESHOOTING DIAGRAM HONEYWELL S87KDI OPERATING SYSTEM...

Page 22: ...or should be relocated to an area that is within this temperature range 8 Relative Humidity The S87K is coated for moisture resistance from 5 95 relative humidity at 90 F 32 C Caution should be taken...

Page 23: ...t Spark DI 1 62898 001 Orifice Holder 5 127mm Units 1 60249 Orifice Holder 8 203 2mm Units 1 60250 Orifice Holder 11 279 4mm Units 1 See Chart Orifices Natural gas 1 See Chart Orifices LP gas 1 61455...

Page 24: ...1 See Chart Orifices Natural gas 1 See Chart Orifices LP gas 1 60680 002 Pilot Orifice Natural gas 1 60680 Pilot Orifice LP gas 1 60987 Thermocouple 1 61818 Flamespreader 1 63213 001 Piezo Spark Gener...

Page 25: ...his LIMITED WARRANTY by WAYNE shall be repaired or replaced at WAYNE s sole option 3 WAYNE is not responsible for any labor cost for the removal and replacement of said burner or burner components and...

Page 26: ...25 Notes...

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