background image

24

MSR & MSR-DC  22019-003 Rev. C  08/15/00

LIMITED WARRANTIES FOR OIL AND 

GAS BURNERS, MADE BY WAYNE AND

USED IN RESIDENTIAL INSTALLATIONS

WAYNE COMBUSTION SYSTEMS (“WAYNE”) warrants to those who purchase its Oil Burner Models for resale or
for incorporation into a product of resale, that its burner is free from defects in material and workmanship under normal
use and service for thirty-six (36) months from the date of manufacture. 

ALL GAS BURNERS manufactured by

“WAYNE”  will be similarly warranted for eighteen(18) months from date of manufacture except where original
manufacture offers a greater warranty. (Reference #6 below) THESE LIMITED WARRANTIES DO NOT APPLY
UNLESS THE BURNER COVERED BY IT

IS PROPERLY INSTALLED BY A QUALIFIED, COMPETENT

TECHNICIAN, WHO IS LICENSED WHERE STATE AND/OR LOCAL CODES PREVAIL, AND WHO IS
EXPERIENCED IN MAKING SUCH INSTALLATIONS
, IN ACCORDANCE WITH NFPA #31 OF THE NATIONAL FIRE
PROTECTION ASSOCIATION AND IN ACCORDANCE WITH ALL LOCAL, STATE AND NATIONAL CODES.

Any 

IN-WARRANTY burner component which is defective in material or workmanship will be either repaired or

replaced as follows:

1.

Fuel units, motors, transformers, gas valves, and controls should be returned to an authorized service station or
distributor of WAYNE for determination of applicability of this LIMITED WARRANTY as to either repair or
replacement, where said service station or distributor is reasonably available in the customer’s locality.  The
manufacturers of burner components regularly publish and distribute listings showing the locations of their network
of service stations. Where such local service is NOT available for the burner components described above or other
burner parts are involved, these items should be returned, freight prepaid, to WAYNE Service Department, 801
Glasgow Ave, Fort Wayne, Indiana 46803.

2.

Burners and/or component(s) determined to be covered under this LIMITED WARRANTY by WAYNE shall be
repaired or replaced at WAYNE’s sole option.

3.

WAYNE is not responsible for any labor cost for the removal and replacement of said burner or burner components
and equipment associated therewith.

4.

A burner so repaired will then carry the LIMITED WARRANTY equal to the unexpired portion of the original
burner LIMITED WARRANTY.

5.

If inspection by WAYNE does 

NOT disclose any defect covered by this LIMITED WARRANTY, the burner or

burner component(s) will be either repaired or replaced at the expense of the customer and WAYNE’s regular
charges will apply.

6.

If the original manufacturer of a burner component offers a warranty greater than either of our LIMITED
WARRANTIES described above, then this portion will be added to our LIMITED WARRANTY.

This LIMITED WARRANTY does 

NOT cover products which have been damaged as the result of accident, abuse,

misuse, neglect, improper installations, improper maintenance or failure to operate in accordance with WAYNE’s
written instructions.

These LIMITED WARRANTIES do not extend to anyone except the first purchaser at retail and only when the burner
is in the original installation site.

IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE
LIMITED TO THE DURATION OF THE LIMITED EXPRESS WARRANTIES CONTAINED HEREIN. WAYNE
EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES
OF ANY NATURE FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY.

Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
Also, some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.  WAYNE neither assumes or authorizes any person to assume for WAYNE
any other liability or obligation in connection with the sale of these products. This warranty gives you specific legal
rights, and you may also have other rights which vary from state to state.

WAYNE COMBUSTION SYSTEMS

801 GLASGOW AVE.

FORT WAYNE, IN 48803

 

Summary of Contents for P265DI

Page 1: ...store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical sw...

Page 2: ...have been heated adequately without wide variations in temperature without objectionable drafts and without excessive fuel costs in the past If the heating system is deficient with respect to any of t...

Page 3: ...plugs or any other condition which might make the unit unsatisfactory for gas conversion is found proper arrangements should be made for replacement or repair before proceeding with the burner install...

Page 4: ...ssure point adjuster Insert in slot cut in flue pipe When adjustment is completed scribe a line on adjuster so it can be relocated Remove adjuster trim off excess slit remainder vertically and bend se...

Page 5: ...152 4mm 180 000 52 75 250 000 73 27 7 inch 177 8mm NOTE If the flue pipe exceeds 10 ft 3 048m in length or contains more than two elbows use next size larger pipe and draft hood NO MOVEABLE FLUE PIPE...

Page 6: ...er was designed especially for converting gun fired oil designed furnaces and boilers Due consideration was given to making it as simple easy to install and service as possible without weakening its d...

Page 7: ...00 29 31 64 41290 8 203 2 X 8 203 2 plus back up of plus 1 1 2 38 1mm 120 000 35 17 72 1 4 46610 8 1 2 215 9 x 8 1 2 215 9 1 1 2 38 1mm magnesia 140 000 41 03 81 52260 9 228 6 x 9 228 6 or more loose...

Page 8: ...ll piping must comply with local codes and ordinances or the National Fuel Gas Code ANSI Z223 1 1984 and NFPA No 54 A sediment trap or drip leg must be installed in the supply line to the burner A uni...

Page 9: ...8 9 525 3 8 9 525 9 16 14 29 1 2 12 7 1 2 12 7 3 4 19 05 3 4 19 05 1 2 9 16 14 29 13 16 20 64 1 25 4 9 16 14 29 1 25 4 PIPE CAPACITY TABLE Nominal Diameter of Pipe in Inches mm 3 4 19 05 1 25 4 1 1 4...

Page 10: ...it snaps Repeat this until the pilot lights Note this may take some time until all the air is bled out of the line 7 Hold the red button on the valve for 60 seconds then release 8 Observe pilot if not...

Page 11: ...10 P265DI JUNCTION BOX ROTATED JUNCTION BOX NOT ROTATED COMBINATION GAS VALVE P265DI...

Page 12: ...primary air both of which could be caused by over firing The only answer is to reduce the firing rate or increase the primary air Combustion efficiency is determined by the percent CO2 and the tempera...

Page 13: ...liquids The flow of combustion and ventilating air to the burner must not be blocked or obstructed in any manner CLEANING OF BURNERS Remove the burner from the appliance and visually inspect the blas...

Page 14: ...the flame current also holds the safety lockout timer in the reset or normal operating condition SAFETY LOCKOUT TIME S8600 only The safety lockout timer circuit starts timing the moment the trial for...

Page 15: ...t burner lights Module senses flame current OR Pilot burner does not light Module Response S8600A F Ignition spark continues pilot valve remains S8610A F open until system is reset S8600B H After 15 o...

Page 16: ...that pilot flame covers flame rod and is steady and blue Adjust pilot flame If problem persists replace the module NOTE If S8600B H S8610B H goes into lockout reset system For S8600M wait 6 min nom f...

Page 17: ...On a call for heat voltage is applied to the ignitor across Terminals 1 power and 6 ground of the input connector A high voltage spark is then generated from the spark electrode to ground Simultaneous...

Page 18: ...ILABLE AND YOU ARE A CERTIFIED INSTALLER I VOLT METER VOLTS OHMS CONTINUITY 2 AMP METER CLAMP TYPE 3 BURNER MANUAL 4 MANOMETER 5 BLADE SCREW DRIVERS 6 NUT DRIVERS 7 OPEN END WRENCHS 8 TAPE MEASURE The...

Page 19: ...volts are present on the coil side but we do not have 115 volts on the contact side of the relay then check the voltage supply or look for a blown fuse The 115 volts are supplied from LI Hot and L2 N...

Page 20: ...on junction box have shorted to the junction box E Bad Thermostat F Blower wheel Jammed G Excessive amount of debris stuck in blower wheel blades H 24 volt transformer is not functioning properly I T...

Page 21: ...20 WIRING TROUBLESHOOTING DIAGRAM HONEYWELL S87KDI OPERATING SYSTEM...

Page 22: ...or should be relocated to an area that is within this temperature range 8 Relative Humidity The S87K is coated for moisture resistance from 5 95 relative humidity at 90 F 32 C Caution should be taken...

Page 23: ...t Spark DI 1 62898 001 Orifice Holder 5 127mm Units 1 60249 Orifice Holder 8 203 2mm Units 1 60250 Orifice Holder 11 279 4mm Units 1 See Chart Orifices Natural gas 1 See Chart Orifices LP gas 1 61455...

Page 24: ...1 See Chart Orifices Natural gas 1 See Chart Orifices LP gas 1 60680 002 Pilot Orifice Natural gas 1 60680 Pilot Orifice LP gas 1 60987 Thermocouple 1 61818 Flamespreader 1 63213 001 Piezo Spark Gener...

Page 25: ...his LIMITED WARRANTY by WAYNE shall be repaired or replaced at WAYNE s sole option 3 WAYNE is not responsible for any labor cost for the removal and replacement of said burner or burner components and...

Page 26: ...25 Notes...

Reviews: