Wayne-Dalton TorqueMaster Plus 9800 Installation Instructions And Owner'S Manual Download Page 3

3

Please Do Not return This Product To The Store. 

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 

yellow pages business listings or go to the Find a Dealer section 

online at www.Wayne-Dalton.com

Package Contents

(1) TORquEMasTER

®

 sPRING TuBE

DOOR sECTIONs (as REquIRED)

(2) TOP BRaCkET slIDEs

1/4” - 14 x 5/8” sElF-TaPPING 

sCREWs (as REquIRED)

1/4” - 20 x 7/8” sElF-DRIllING 

sCREWs (as REquIRED)

(4) 1/4” - 20 x 5/8”

CaRRIaGE BOlTs

(2) VERTICal 

TRaCks RH/lH

(2) 3/8” - 16 x 3/4” 

TRuss HEaD BOlTs

(1) CENTER BRaCkET

assEMBly

(2) quICk INsTall RH/lH 

FlaGaNGlE (as REquIRED)

(2) HORIzONTal TRaCks RH/lH

NoTE:

 DEPENDING ON THE DOOR MODEl, sOME PaRTs lIsTED WIll NOT BE suPPlIED IF NOT 

NECEssaRy. REaR suPPORTs May OR May NOT BE INCluDED WITH yOuR DOOR.

ROllERs

(as REquIRED)

(1) OPERaTOR BRaCkET

(2) HORIzONTal aNGlEs 

(22”, 80” OR 94”)

(as REquIRED)

(2) TOP BRaCkET BasEs

sCREW EyE aND 

Pull ROPE

(IF INCluDED)

5/16” x 1 5/8” HEx HEaD laG sCREWs 

(as REquIRED)

(1) lOOsE WINDING sHaFT 

(sINGlE sPRING ONly)

RIGHT aND lEFT CaBlE 

DRuM assEMBlIEs

WEaTHER sEals & NaIls

(IF INCluDED)

RIGHT & lEFT

DRuM WRaPs

TorqueMaster

®

 Plus - Single and Double Spring

Installation Instructions and Owner’s Manual

9800 SERIES

IMPORTANT NOTICE!

Read  these  instructions  carefully  before 
attempting installation. If in question about 
any of the procedures, do not perform the 
work. Instead, have a qualified door agency 
do the installation or repairs.

© Copyright 2007 Wayne-Dalton Corp.

Part No. xxxxxx 

NEW   01/03/2007

MaNual

1/4” - 20 FlaNGED HEx 

NuTs (as REquIRED)

RIGHT & lEFT 

END BRaCkETs

Cab

le D

rum

 

No 

spa

ce 

betw

een

 Ra

tch

et 

Paw

l an

d C

abl

e Dru

ind

ica

tes

 en

gag

em

ent

Cab

le D

rum

 

Ratc

het

 Pa

wl

EN

GA

GED

 SID

E V

IEW

No 

spa

ce 

betw

een

 

Ratc

het 

Paw

l an

Cab

le D

rum

 

 EN

GA

GED 

UN

DE

RN

EAT

H V

IEW

Spa

ce 

betw

een

 Ra

tch

et P

aw

and 

Cab

le D

rum

 

non

-ind

ica

tes

 en

gag

em

ent

Cab

le D

rum

 

Ratc

het 

Paw

l

DIS

EN

GA

GED

 SID

E V

IEW

No 

spa

ce 

betw

een

 

Ratc

het 

Paw

l an

DIS

EN

GA

GED 

UN

DE

RN

EAT

H V

IEW

UP

PER

 PO

SIT

ION

LOW

ER 

PO

SIT

ION

LOW

ER 

PO

SIT

ION

 SID

E V

IEW

UP

PER

 PO

SIT

ION

 SID

E V

IEW

Ratc

het 

Paw

l in

 Lo

we

r Po

sitio

Ratc

het

 Pa

wl in

 Up

per

 Po

sitio

Use

 the

se Ill

ust

rati

on,

 in 

con

jun

ction 

wit

h the Instru

ctio

ns 

on 

the 

oth

er s

ide

 of 

this

 labe

l.

WARNING

Ra

chet B

racke

t is 

under

EXT

REME 

SPR

ING 

TENSION

.

To avoid 

possi

ble 

sever

e o

r

fata

l injury

DO NO

T

 remov

e

faste

ner

s from ra

tche

t brack

et

until spri

ng(

s) ar

e full

y

wnwo

und.

To sa

fely

 un

win

d sp

ring(s)

 

rea

d

and 

follo

w the dire

ctions 

in the

 

installati

on in

structions/o

wners 

manua

l.

DO NO

T RE

MO

VE 

THI

S T

AG.

Ratc

het 

Paw

l

EN

GA

GED

 SID

E V

IEW

No 

spa

ce 

betw

een

 

ND

ER

NE

ATH

 VIE

W

WA

RNING

Rachet 

Brack

et is unde

r

EXT

REME 

SPR

ING 

TENSI

ON

.

To 

avoi

d possi

ble 

sever

e or

fatal inju

ry, 

DO NO

T

 remov

e

fas

teners f

rom

 ratche

t brack

et

unti

l sp

ring(s

) are 

fully

wnwo

und.

To safely un

win

d spring

(s) 

rea

d

and fo

llow

 the di

recti

ons 

in the 

instal

lati

on inst

ruc

tions/

ow

ner

manu

al.

DO NO

T RE

MOV

E T

HIS T

AG.

q.I. jaMB BRaCkETs

(as REquIRED)

(2) 3/8” - 16 HEx 

NuTs

(1) COTTER PIN

(1) 5/16” x 1-1/4” 

ClEVIs PIN

(2) 5/16” - 18 x 3/4” 

CaRRIaGE BOlTs

(2) 5/16” - 18 

HEx NuTs

(2) Fully aDjusTaBlE RH/lH 

FlaGaNGlE (as REquIRED)

sTuD PlaTEs 

(as REquIRED)

1/4” - 20 x 5/8” sElF-DRIllING 

sCREWs (as REquIRED)

F.a. jaMB BRaCkETs

(as REquIRED)

DOOR sTOP & NaIls 

(IF INCluDED)

1/4” - 20 x 9/16” laRGE 

HEaD RIBBED TRaCk BOlTs 

(as REquIRED)

Summary of Contents for TorqueMaster Plus 9800

Page 1: ...tempting installation If in question about any of the proce dures do not perform the work Instead have a qualified door agency do the installation or repairs Copyright 2010 Wayne Dalton a Division of...

Page 2: ...k under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit childr...

Page 3: ...Ratche t Pawl and Cable Drum indica tes engag ement Cable Drum Ratche t Pawl ENGA GED SIDE VIEW No space betwe en Ratche t Pawl and Cable Drum ENGA GED UNDE RNEA TH VIEW Space betwe en Ratche t Pawl...

Page 4: ...is illegible refer to the section side view illustration to the right The section side view illustration shows the end hinge profile of all the sections and can also be used in conjunction with ident...

Page 5: ...eparing the opening carefully otherwise severe or fatal injury could result If you have an existing door follow the instructions to identify which counterbalance removal is necessary The process of re...

Page 6: ...r just off to the side of the winding cone The winding cone should be easy to reach without putting your body directly in front of it Step 2 Insert a winding bar into one of the holes in the winding c...

Page 7: ...ve a black counter cover Place a mark on the drive gear tooth and an adjacent mark on the right hand end bracket Fig 1 Loosen the lock nut 1 4 turn using a 7 16 wrench and continue with step 2 If you...

Page 8: ...s to the upper portion of the end bracket and hold the housing steady while removing the lower 5 16 x 1 5 8 lag screw and 10 x 1 2 phillips head screw from the end bracket Fig 6 Step 6 Holding the rig...

Page 9: ...he other side If safety cables are running through the extension springs remove them also Remove parts from work area Step 2 Holding door in the open position remove the vice clamps be prepared to sup...

Page 10: ...r and temporarily secure it to the header with equally spaced nails Next fit the jamb seals up tight against the header seal and flush with the inside edge of the jamb Temporarily secure the jamb seal...

Page 11: ...ve treated Stainless steel lag screws are NOT necessary when installing products on un treated lumber NOTE It is recommended that 5 16 x 1 5 8 lag screws be pilot drilled using a 3 16 drill bit and 1...

Page 12: ...tal angle is not welded the horizontal angle will be installed as shown Horizontal Angle Hammer Horizontal TRACK Horizontal Angle Horizontal Angle Horizontal TRACK Hole Hole Tabs Key slot 3 Horizontal...

Page 13: ...ck Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 4 20 flange hex nut Place the center jamb bracket over the hole slot pattern that is centered between the bottom jamb bracket and flagangl...

Page 14: ...ven with door section None Left Hand TORQUEMASTER counterbalance DRUM BOTTOM SECTION MILFORD PIN 1 End Hinge hinge tube Bottom bracket BOTTOM SECTION Astragal 6 Counterbalance cable Rollers BOTTOM SEC...

Page 15: ...amb brackets and flagangle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screw securing bottom jamb bracket to jamb to maintain 5 8 spacing Hang cable drum over flagangle Repeat for the right...

Page 16: ...o the vertical tracks Align vertical marks in the upper alignment sticker with the lower alignment sticker on right hand side on the back of door Keep sections aligned and fasten hinges to connect the...

Page 17: ...PE GARAGE DOOR OPENER TO THIS DOOR A Wayne Dalton OPENER TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALONG WITH ANY U BARS PROVIDED WITH THE DOOR THE INSTALLATION OF THE O...

Page 18: ...erbalance system vertical track alignment is critical Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door Flagangles must be parallel to the door sections Now complete th...

Page 19: ...bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in...

Page 20: ...h Step 15 If not complete this step To install horizontal track place the curved end over the top roller Align the bottom of the horizontal track with the vertical track Hand tighten the horizontal tr...

Page 21: ...e installing the idrive opener with your garage door skip this step and go to your idrive Installation Instruction Owner s Manual After completing Steps 1 thru 10 in your idrive Installation Instructi...

Page 22: ...side of the TorqueMaster spring tube assembly with the tabs facing right Continue sliding the right hand drum wrap towards the center of the TorqueMaster spring tube assembly Left Hand Drum Wrap Drum...

Page 23: ...A GED SIDE VIEW No space between Ratch et Pawl and Cable Drum ENGA GED UN DE RN EATH VIEW Space between Ratch et Pawl and Cable Drum non indicates engageme nt Cable Drum Ratch et Pawl DISENG AG ED SID...

Page 24: ...ch et Pawl and DISEN GAGE D UNDE RNEA TH VIEW UPPE R POSIT ION LOWE R POSIT ION LOWE R POSIT ION SIDE VIEW UPPE R POSIT ION SIDE VIEW Ratch et Pawl in Lower Positio n Ratch et Pawl in Upper Positio n...

Page 25: ...No space between Ratchet Pawl and Cable Drum ENGAGED UNDERNEATH VIEW Space between Ratchet Pawl and Cable Drum non indicates engagement Cable Drum Ratchet Pawl DISENGAGED SIDE VIEW No space between R...

Page 26: ...ay cause injury to hands Prior to winding or making adjustments to the springs ensure you re winding in the proper direction as stated in the Installation Instructions Otherwise the spring fittings ma...

Page 27: ...ight hand side and wind the right hand spring to the required number of turns Place pawl knob in lower position on both sides IMPORTANT Mark number of spring turns on TorqueMaster Plus end bracket war...

Page 28: ...will prevent the door from raising or lowering while installing the rear support Fabricate rear support for horizontal tracks using perforated angle 5 16 x 1 5 8 hex head lag screws and 5 16 bolts wit...

Page 29: ...tween the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension Release...

Page 30: ...ase of spring failure or forceful manual operation Typical signs of an engaged system Door opens but will not close door makes a distinct clicking noise upon opening If the system is engaged carefully...

Page 31: ...RTANT HAVE A QUALIFIED DOOR INSTALLATION COMPANY MAKE ADJUSTMENTS REPAIRS TO CABLES SPRING ASSEMBLIES AND OTHER HARDWARE BALANCING DOOR 1 Lift door and check its balance Adjust spring s if door lifts...

Page 32: ...down on the ratchet to relieve pressure between the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the ratchet wrench...

Page 33: ...spaced approximately 1 8 from the section edge IMPORTANT side locks must be removed or made inoperative in the unlocked position if an operator is installed on the door NOTE After completing this step...

Page 34: ...ame time to ensure that door does not close and a closing door opens if photoelectric eye system is obstructed Failure to pass this test requires immediate adjustments or repairs FAILURE TO MAKE ADJUS...

Page 35: ...detergent solution consisting of one cup detergent with less than 0 5 phosphate dissolved into five gallons of warm water will aid in the removal of most dirt NOTES The use of detergents containing g...

Page 36: ...been properly prepared it must be allowed to dry thoroughly and then coated immediately with premium quality latex house paint Follow paint label directions explicitly Oil base or solvent base paints...

Page 37: ...ified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABIL...

Page 38: ...yne Dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 2...

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