Wayne-Dalton TorqueMaster Plus 9800 Installation Instructions And Owner'S Manual Download Page 24

Tools Needed:

24

Tools Needed:

Please Do Not return This Product To The Store. 

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 

yellow pages business listings or go to the Find a Dealer section 

online at www.Wayne-Dalton.com

End Brackets Continued...

Cable 

Drum

 

No space betw

een

 Ratche

Paw

l and

 Cable 

Drum

 

indicates

 enga

gemen

t

Cable 

Drum

 

Ratche

t Paw

l

ENGAGED SIDE VI

EW

No s

pace bet

ween

 

Ratchet Pa

wl and 

Cable 

Drum

 

 EN

GAGED

 UND

ERNE

ATH V

IEW

Space

 between

 Ratch

et Pawl

 

and Cab

le Dru

non-i

ndicat

es enga

gement

Cable 

Drum

 

Ratche

t Paw

l

DISENG

AGED

 SIDE VIEW

No sp

ace bet

ween

 

Ratch

et Pa

wl and 

DISENG

AGED

 UNDE

RNE

ATH VIEW

UPP

ER POSITIO

N

LOWER PO

SITIO

N

LOWER 

POSITIO

N SIDE VIEW

UPP

ER POSITION SIDE VIEW

Ratchet 

Pawl in Lowe

r Posit

ion 

Ratchet 

Pawl in Upper 

Posit

ion 

Use

 these Illu

strat

ion, in co

njunct

ion with th

e Inst

ruct

ions 

on the 

other

 side of

 

this

 labe

l.

WAR

NING

Rac

het Br

acket is un

der

EXTRE

ME SPRING

 

TENSIO

N

.

To avoid 

poss

ible se

vere 

or

fata

l injury

DO

 NO

T

 rem

ove

fasten

ers 

from

 ratchet bracket

unt

il spring(s)

 are 

fully

wnw

ound.

To safely unwi

nd spr

ing(s)

 

read

and 

follow 

the 

direc

tion

s in 

the 

install

ation 

inst

ructio

ns/owne

rs 

manual.

DO NOT 

REM

OVE THIS 

TAG

.

RIGHT END 

BRaCkET

RaTCHET 

WHEEl

TEETH POINTING 

uPWaRD

Cable D

rum 

No spa

ce betw

een Ratc

het 

Pawl an

d Cable 

Drum 

indicate

s enga

gemen

t

Cable D

rum 

Ratchet 

Pawl

ENGAG

ED SID

E VIEW

No spac

e betwe

en 

Ratchet 

Pawl an

Cable D

rum 

 ENGAG

ED UND

ERNEA

TH VIE

W

Space b

etween

 Ratch

et Paw

and Cab

le Drum

 

non-ind

icates en

gagem

ent

Cable D

rum 

Ratchet 

Pawl

DISENG

AGED S

IDE VIE

W

No spac

e betwe

en 

Ratchet 

Pawl an

DISENG

AGED U

NDERN

EATH V

IEW

UPPER

 POSITIO

N

LOWER

 POSITIO

N

LOWER

 POSITIO

N SIDE V

IEW

UPPER

 POSITIO

N SIDE V

IEW

Ratchet 

Pawl in 

Lower P

osition 

Ratchet 

Pawl in

 Upper 

Position

 

Use 

these

 Illustra

tion, in 

conjunc

tion w

ith the I

nstruct

ions on th

e other 

side o

this lab

el.

WARNING

Rachet 

Bracket 

is under

EXT

REME 

SPRING 

TENS

ION

.

To avoi

d po

ssible

 severe or

fatal

 injury

DO NO

T

 remov

e

fasten

ers from

 ratchet

 brac

ket

until sp

ring(s

) are f

ully

wnwo

und.

To sa

fely unwi

nd spring(s

read

and fol

low the 

direc

tions

 in the 

installati

on instruc

tions

/owners

 

manual

.

DO NO

T RE

MOVE THIS 

TAG.

 5/16” x 1-5/8”

HEx HEaD laG

5/16” - 18 x 3/4” 

CaRRIaGE BOlT 

aND HEx NuT

RIGHT END 

BRaCkET

WaRNING TaG

21

CENTER 

BRaCkET 

BusHING 

assEMBly

(2) 5/16” x 1-5/8” 

HEx HEaD laG 

sCREWs

NoTE: 

If you are installing the 

i

drive

®

 

opener with your garage door, skip this 
step.

NoTE: 

If you are not installing the 

i

drive

®

 opener on your garage door, you 

must install the center bracket bushing 
assembly. Follow these instructions for 
non-

i

drive

®

 operated garage doors. 

To locate the center bracket, mark the 
header halfway between the flagangles 
and level the TorqueMaster

®

 spring tube. 

Drill 3/16” pilot holes into header for the 
lag screws. Fasten the metal bracket to 
the header using (2) 5/16” x 1-5/8”  lag 
screws.

Securing Center Bracket 

Assembly 

Power Drill

3/16” Drill Bit

7/16” socket 

Driver

First secure end bracket to the flagangle 
using (1) 5/16” - 18 x 3/4” carriage bolt 
and (1) 5/16” - 18 hex nut. Now, secure 
end bracket to the jamb using (1) 5/16” 
x 1-5/8” hex head lag screw. Repeat for 
left hand end bracket.

NoTE:

 Ensure the 5/16” - 18 x 3/4” 

carriage bolt is going through the 
flagangle first, and the 5/16” - 18 hex 
nut is on the outside of the end bracket.

IMPorTANT:

 IF RaTCHET GEaR slIPs 

OuT OF END BRaCkET, ENsuRE THE 
TEETH ON RaTCHET WHEEl aRE 
POINTING uPWaRD IN a ClOCkWIsE 
POsITION WHEN slIDING IT BaCk 
INsIDE THE END BRaCkET.

Summary of Contents for TorqueMaster Plus 9800

Page 1: ...tempting installation If in question about any of the proce dures do not perform the work Instead have a qualified door agency do the installation or repairs Copyright 2010 Wayne Dalton a Division of...

Page 2: ...k under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit childr...

Page 3: ...Ratche t Pawl and Cable Drum indica tes engag ement Cable Drum Ratche t Pawl ENGA GED SIDE VIEW No space betwe en Ratche t Pawl and Cable Drum ENGA GED UNDE RNEA TH VIEW Space betwe en Ratche t Pawl...

Page 4: ...is illegible refer to the section side view illustration to the right The section side view illustration shows the end hinge profile of all the sections and can also be used in conjunction with ident...

Page 5: ...eparing the opening carefully otherwise severe or fatal injury could result If you have an existing door follow the instructions to identify which counterbalance removal is necessary The process of re...

Page 6: ...r just off to the side of the winding cone The winding cone should be easy to reach without putting your body directly in front of it Step 2 Insert a winding bar into one of the holes in the winding c...

Page 7: ...ve a black counter cover Place a mark on the drive gear tooth and an adjacent mark on the right hand end bracket Fig 1 Loosen the lock nut 1 4 turn using a 7 16 wrench and continue with step 2 If you...

Page 8: ...s to the upper portion of the end bracket and hold the housing steady while removing the lower 5 16 x 1 5 8 lag screw and 10 x 1 2 phillips head screw from the end bracket Fig 6 Step 6 Holding the rig...

Page 9: ...he other side If safety cables are running through the extension springs remove them also Remove parts from work area Step 2 Holding door in the open position remove the vice clamps be prepared to sup...

Page 10: ...r and temporarily secure it to the header with equally spaced nails Next fit the jamb seals up tight against the header seal and flush with the inside edge of the jamb Temporarily secure the jamb seal...

Page 11: ...ve treated Stainless steel lag screws are NOT necessary when installing products on un treated lumber NOTE It is recommended that 5 16 x 1 5 8 lag screws be pilot drilled using a 3 16 drill bit and 1...

Page 12: ...tal angle is not welded the horizontal angle will be installed as shown Horizontal Angle Hammer Horizontal TRACK Horizontal Angle Horizontal Angle Horizontal TRACK Hole Hole Tabs Key slot 3 Horizontal...

Page 13: ...ck Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 4 20 flange hex nut Place the center jamb bracket over the hole slot pattern that is centered between the bottom jamb bracket and flagangl...

Page 14: ...ven with door section None Left Hand TORQUEMASTER counterbalance DRUM BOTTOM SECTION MILFORD PIN 1 End Hinge hinge tube Bottom bracket BOTTOM SECTION Astragal 6 Counterbalance cable Rollers BOTTOM SEC...

Page 15: ...amb brackets and flagangle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screw securing bottom jamb bracket to jamb to maintain 5 8 spacing Hang cable drum over flagangle Repeat for the right...

Page 16: ...o the vertical tracks Align vertical marks in the upper alignment sticker with the lower alignment sticker on right hand side on the back of door Keep sections aligned and fasten hinges to connect the...

Page 17: ...PE GARAGE DOOR OPENER TO THIS DOOR A Wayne Dalton OPENER TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALONG WITH ANY U BARS PROVIDED WITH THE DOOR THE INSTALLATION OF THE O...

Page 18: ...erbalance system vertical track alignment is critical Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door Flagangles must be parallel to the door sections Now complete th...

Page 19: ...bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in...

Page 20: ...h Step 15 If not complete this step To install horizontal track place the curved end over the top roller Align the bottom of the horizontal track with the vertical track Hand tighten the horizontal tr...

Page 21: ...e installing the idrive opener with your garage door skip this step and go to your idrive Installation Instruction Owner s Manual After completing Steps 1 thru 10 in your idrive Installation Instructi...

Page 22: ...side of the TorqueMaster spring tube assembly with the tabs facing right Continue sliding the right hand drum wrap towards the center of the TorqueMaster spring tube assembly Left Hand Drum Wrap Drum...

Page 23: ...A GED SIDE VIEW No space between Ratch et Pawl and Cable Drum ENGA GED UN DE RN EATH VIEW Space between Ratch et Pawl and Cable Drum non indicates engageme nt Cable Drum Ratch et Pawl DISENG AG ED SID...

Page 24: ...ch et Pawl and DISEN GAGE D UNDE RNEA TH VIEW UPPE R POSIT ION LOWE R POSIT ION LOWE R POSIT ION SIDE VIEW UPPE R POSIT ION SIDE VIEW Ratch et Pawl in Lower Positio n Ratch et Pawl in Upper Positio n...

Page 25: ...No space between Ratchet Pawl and Cable Drum ENGAGED UNDERNEATH VIEW Space between Ratchet Pawl and Cable Drum non indicates engagement Cable Drum Ratchet Pawl DISENGAGED SIDE VIEW No space between R...

Page 26: ...ay cause injury to hands Prior to winding or making adjustments to the springs ensure you re winding in the proper direction as stated in the Installation Instructions Otherwise the spring fittings ma...

Page 27: ...ight hand side and wind the right hand spring to the required number of turns Place pawl knob in lower position on both sides IMPORTANT Mark number of spring turns on TorqueMaster Plus end bracket war...

Page 28: ...will prevent the door from raising or lowering while installing the rear support Fabricate rear support for horizontal tracks using perforated angle 5 16 x 1 5 8 hex head lag screws and 5 16 bolts wit...

Page 29: ...tween the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension Release...

Page 30: ...ase of spring failure or forceful manual operation Typical signs of an engaged system Door opens but will not close door makes a distinct clicking noise upon opening If the system is engaged carefully...

Page 31: ...RTANT HAVE A QUALIFIED DOOR INSTALLATION COMPANY MAKE ADJUSTMENTS REPAIRS TO CABLES SPRING ASSEMBLIES AND OTHER HARDWARE BALANCING DOOR 1 Lift door and check its balance Adjust spring s if door lifts...

Page 32: ...down on the ratchet to relieve pressure between the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the ratchet wrench...

Page 33: ...spaced approximately 1 8 from the section edge IMPORTANT side locks must be removed or made inoperative in the unlocked position if an operator is installed on the door NOTE After completing this step...

Page 34: ...ame time to ensure that door does not close and a closing door opens if photoelectric eye system is obstructed Failure to pass this test requires immediate adjustments or repairs FAILURE TO MAKE ADJUS...

Page 35: ...detergent solution consisting of one cup detergent with less than 0 5 phosphate dissolved into five gallons of warm water will aid in the removal of most dirt NOTES The use of detergents containing g...

Page 36: ...been properly prepared it must be allowed to dry thoroughly and then coated immediately with premium quality latex house paint Follow paint label directions explicitly Oil base or solvent base paints...

Page 37: ...ified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABIL...

Page 38: ...yne Dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 2...

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