ter
®
spring tube assembly. Lift the TorqueMaster
®
spring tube assembly and rest it on top of the
flag angles.
NOte:
Cable drum assemblies are marked right and left hand. Cable drums and TorqueMaster
®
spring tube assembly is cam shaped to fit together only one way.
Starting on the right hand side, pre-wrap the cable drum with the counterbalance lift cable
1-1/2 wraps, as shown.
Position the TorqueMaster
®
spring tube assembly so the cam peak is pointing straight up. Slide
the cable drum over the winding shaft until the cable drum seats against the TorqueMaster
®
spring tube assembly.
The winding shaft must extend past the cable drum far enough to expose the splines and the
grooves. Align the winding shaft grooves with the round notch in the flag angle.
FOr DOuBLe SPrING aPPLIcatIONS:
Repeat for left hand side.
FOr SINGLe SPrING aPPLIcatIONS:
Pre-wrap the left hand cable drum with the counter-
balance lift cable 1-1/2 wraps and insert the loose winding shaft into the cable drum, prior to
sliding the cable drum over the TorqueMaster
®
spring tube assembly.
NOte:
On single spring applications, take care in handling the loose winding shaft (left hand
side), so that it does not slide back into the TorqueMaster
®
spring tube assembly.
Loose winding shaft
TorqueMaster
®
spring
tube assembly
Cam peak
straight
Winding shaft
Counterbalance lift cable
1-1/2 wraps
Grooves
Cable drum
Splines
Round notch
Winding
shaft
Right cable
drum
5”
Flag
angle
end Brackets
Tools: Power drill, 7/16” Socket driver, 1/2” Wrench, Step ladder
23
IMPOrtaNt:
WARNING TAGS MUST BE SECURELY ATTACHED TO BOTH END BRACKETS.
End brackets are right and left hand. You can identify the right hand end bracket by the discon-
nect cable guide hole, located at the top of the end bracket.
Beginning with the right hand side, slide the end bracket onto the winding shaft so that the
splines in the ratchet wheel fit onto the winding shaft grooves.
Attach the end bracket to the flag angle using (1) 5/16”-18 x 3/4” carriage bolt, (1) 5/16”
washer and (1) 5/16”-18 hex nut. Then secure the end bracket to the jamb using (1) 5/16” x
1-5/8” lag screw.
Repeat same process for left hand end bracket.
NOte:
If ratchet wheel falls out of end bracket, refer to illustration for proper insertion orienta-
tion.
NOte:
On single spring applications, no ratchet wheel is required on the left hand side.
Grooves
Warning tag
Disconnect cable
guide hole
Splines
Winding
shaft
Right hand end bracket
Flag angle
Ratchet wheel
(teeth pointing
upwards)
Black tooth
5/16” x 1-5/8”
Lag screw
5/16” -18 x 3/4”
Carriage bolt
5/16”
Washer
Flag angle
5/16” Hex nut
Right hand
end bracket
Securing center Bracket Bushing assembly
Tools: Power drill, 3/16” Drill bit, 7/16” Socket driver, Step ladder, Level
24
IMPOrtaNt:
TORQUEMASTER
®
SPRING TUBE MUST BE LEVEL BEFORE SECURING CENTER
BRACKET BUSHING ASSEMBLY TO HEADER.
To locate the center bracket bushing assembly, mark the header halfway between the flag
angles and level the TorqueMaster
®
spring tube. Drill 3/16” pilot holes into header for the lag
screws. Fasten the center bracket bushing assembly to the header using (2) 5/16” x 1-5/8” lag
screws.
(2) 5/16” x 1-5/8”
Lag screws
TorqueMaster
®
spring tube
Center bracket
bushing assembly
Securing Door For Winding Spring(s)
Tools: Vice Clamps
25
With the door in the fully closed position, place vice clamps onto both vertical tracks just above
the third track roller. This is to prevent the garage door from rising while winding springs.
WarNING
WarNING
FaILure tO PLace vIce cLaMPS ONtO vertIcaL track caN aLLOW DOOr
tO raISe aND cauSe Severe Or FataL INJury.
Vice clamps above third track
roller on both sides of door
Bottom section
Vice clamps attached to inner
and outer rail of vertical track
Lift cable adjustments
Tools: Locking pliers, Flat tip screwdriver, Step ladder, Tape measure,
Pliers/ Wire cutters
26
Starting on the right side, adjust the cable drum assembly by rotating the drum until the set
screw faces directly away from the header. The position of the cam peak on the TorqueMaster
®
spring tube should be pointing straight up.
Loosen the set screw no more than 1/2 turn. Ensure counterbalance lift cable is aligned and
7
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
