vertical track using (2) 1/4”-20 x 9/16” track bolts and (2) 1/4”-20 flange hex nuts. Repeat
for other side. Flange nuts will be secured after flag angle spacing is completed in step, Top
Section.
Horizontal track angles
Tools: Hammer
3
NOte:
For larger doors, a full length horizontal track angle may not already be spot welded to
the horizontal track. If the horizontal track angle is not welded, the horizontal track angle will be
installed, as shown.
Position the left hand horizontal track angle, as shown. Place the Quick Install tabs of the
horizontal track angle in the key slot of the left hand horizontal track. Using a hammer, tap the
horizontal track angle towards the curved end of the track until the alignment hole in the track
and angle are aligned. Repeat for other side. Set tracks aside.
Horizontal track
angle
Key slots
Horizontal
track
Alignment
hole
Quick
Install
tabs
Quick Install tabs
in place
Quick Install Jamb Brackets
Tools: None
4
NOte:
If you have Fully Adjustable jamb brackets, skip this step.
NOte:
If you have riveted track, skip this step.
Measure the length of the vertical tracks. Using the jamb bracket schedule, determine the place-
ment of the jamb brackets for your door height and track length. To install the jamb brackets,
align the Quick Install tab on the Quick Install jamb bracket with the Quick Install feature in the
vertical track and turn the bracket perpendicular to the track so the mounting flange is toward
the back (flat) leg of the track. Repeat for other side.
Q.I. jamb
bracket
Jamb bracket
in place
Mounting flange
Q.I. tab
1st hole set
Bottom hole
Middle hole
Top hole
Vertical track
2nd hole set
3rd hole set
Top of track
JaMB Bracket ScHeDuLe
DOOR HEIGHT
TRACK
LENGTH
1ST SET
2ND SET
3RD SET
7’0”
76” (1930
mm)
6
B
8
B
NA
8’0” 4-SEC
88”
(2235mm)
7
M
8
B
10
T
B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE
Fully adjustable Jamb Brackets
Tools: None
5
NOte:
If you have Quick Install jamb brackets, skip this step.
NOte:
If you have riveted track, skip this step.
NOte:
The bottom jamb bracket is always the shortest bracket, while the center jamb bracket
is the next tallest. If three jamb brackets per side are included with your door, you will have
received a top jamb bracket, which is the tallest.
To attach the bottom jamb bracket, locate lower hole of the hole/ slot pattern of the 1st hole
set on the vertical track. Align the slot in the jamb bracket with the lower hole of the hole/ slot
pattern. Secure jamb bracket using (1) 1/4”-20 x 9/16” track bolt and (1) 1/4”-20 flange hex
nut. Repeat for other side.
Place the center jamb bracket over the lower hole of the hole/ slot pattern that is centered
between the bottom jamb bracket and flag angle of the 2nd hole set. Secure jamb bracket using
(1) 1/4”-20 x 9/16” track bolt and (1) 1/4”-20 flange hex nut. Repeat for other side.
If a top jamb bracket was included, secure it to vertical track using the lower hole of the hole/
slot pattern in the 3rd hole set and (1) 1/4”-20 x 9/16” track bolt and (1) 1/4”-20 flange hex
nut. Repeat for other side.
Lift Handles
Tools: Tape Measure, Pencil, Power Drill, 1/16” Drill Bit
6
NOte:
Refer to door section identification, located in the pre-installation section of this manual
or refer to Parts Breakdown on page 2.
Starting with the lock section, measure the width of the center stile which will receive the lift
handle(s). Divide that measurement in half and mark a vertical line onto the center of the stile.
NOte:
If you are installing two lift handles on the center stile, you will need to measure from
the edge of the center stile to the center line mark. Divide that measurement in half and draw a
second and third vertical line parallel to the previously made center line mark.
Now, measure the height of the panel. Divide that measurement in half and mark a horizontal
line, intersecting the vertical line(s) previously marked. Measure up 3 7/8” from the intersecting
line(s) and mark another horizontal line.
Use the point(s) where the top horizontal line intersects the vertical line(s) to locate the top hole
of the lift handle(s). Using the lift handle as a template, mark this location onto the center stile.
Keeping the lift handle aligned with the vertical line, mark the lower lift handle hole onto the
center stile. Drill 1/16” pilot holes at the marked hole locations. Fasten both lift handles to the
center stile using #10 x 5/8” pan head self tapping screws.
If the door came with two sets of lift handles repeat the same process for the other lift handles.
Pull Handles
Tools: Tape Measure, Pencil, Power Drill, 1/16” Drill Bit
7
Locate and mark the horizontal and vertical center on the bottom rail of the bottom section, on
single car doors.
Center the pull handle using the vertical and horizontal lines as referenced on the bottom section
rail. Using the pull handle as a template, mark the two hole locations in the pull handle onto the
horizontal line of the bottom section rail. Drill 1/16” pilot holes at the marked hole locations.
Fasten pull handle(s) using (2) #10 x 5/8” pan head self tapping screws.
If your door came with two pull handles, locate them directly below the lift handles and repeat
the installation process.
cable Drum assemblies and track rollers
Tools: None
8
NOte:
Refer to door section identification, located in the pre-installation section of this manual
or refer to Parts Breakdown on page 2.
NOte:
Cable drum assemblies are marked right and left hand.
WarNING
WarNING
FaILure tO eNSure tIGHt FIt OF caBLe LOOP Over MILFOrD PIN cOuLD
reSuLt IN cOuNterBaLaNce LIFt caBLe cOMING OFF tHe PIN, aLLOWING
tHe DOOr tO FaLL, POSSIBLy reSuLtING IN Severe Or FataL INJury.
Uncoil the counterbalance lift cables from the cable drum assemblies, making sure you place
the left hand cable loop on the left hand milford pin of the bottom corner bracket and the right
hand cable loop on the right hand milford pin of the bottom corner bracket.
NOte:
Check to ensure cable loops fits tightly over the milford pins.
Insert a short stem track roller into the bottom corner brackets and another into the #1 gradu-
ated end hinges at the top of the bottom section.
NOte:
Larger doors will use long stem track rollers with double graduated end hinges.
NOte:
Verify bottom weather seal is aligned with bottom section. If there is more than 1/2”
excess weather seal on either side, trim weather seal even with bottom section.
Bottom Section
Tools: Level, Wooden shims (if necessary)
9
Center the bottom section in the door opening. Level the section using wooden shims (if neces-
sary) under the bottom section.
vertical tracks
Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,
Level, Step ladder
10
IMPOrtaNt:
IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION OF
THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION ASSEMBLY
SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO DOOR OR TRACK
PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.
IMPOrtaNt:
THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE. IF
THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE SHIMMED
4
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
