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15 

 

 

MANUAL DOOR OPERATION - EMERGENCY DISCONNECT 

(see Diagram 16 on page 11 of Drawings of Installation, Use and Maintenance manual)

 

 

WARNING

 THE EMERGENCY DISCONNECT SHOULD ONLY BE USED WHEN DOOR IS CLOSED. POSSIBLE UNEXPECTED 

                                    MOVEMENT OF THE DOOR COULD OCCUR WITH DOOR NOT FULLY CLOSED. 

 

The opener is equipped with an emergency disconnect that allows the door to be moved manually and independent from the opener. With the door 

closed, pull down on the disconnect handle (1o) and place the handle under the lower fork section of the handle bracket. This motion causes the motor of 
the opener to pivot upwards disconnecting it from the torque tube. Releasing the disconnect handle from the lower fork on the handle bracket and 

returning the handle to its original position will reconnect the opener to the torque tube. 

 

NOTE

: The motor will not pivot down when the handle is released. After one complete up/down door cycle, the motor will once again pivot down, and all 

cable slack will be taken up. 

 

DISCONNECT LABEL:

 Label is located on right side of vertical track next to disconnect handle. View on the left shows handle position when opener is 

in the motor operated mode. View on right shows handle position when opener is in the manually operated mode. 
 

NOTE

: Avoid using the emergency disconnect with the door in the open position. 

 

 

BATTERY REPLACEMENT 

(see Diagram 17 on page 11 of Drawings of Installation, Use and Maintenance manual)

 

Inability to activate door using transmitter (A13) or wall station (A12) may be caused by a weak or dead battery. Press and hold door activation button on 

either transmitter or wall station. If the led (2a or 2f) does not light, this is an indication that the battery is weak or dead. Replace the battery. 
 

Insert a coin in the coin slot of wall station or transmitter and twist coin to access the dead battery. Replace dead battery, being careful to match the 

positive (+) symbols on the circuit boards with the battery. Dispose of dead battery properly. 

 
NOTE

: use only mn21 or equivalent 12-Volt battery (A12.5). 

 

 
 

MONTHLY MAINTENANCE

 

 

 

WARNING

 KEEP AWAY FROM ALL MOVING PARTS OF THE DOOR AND OPENER SYSTEM WHILE THE SYSTEM 

                              IS BEING OPERATED. 
 

 

WARNING

 NEGLIGENT OR IMPROPER MAINTENANCE INCREASES THE RISK OF INJURY TO PERSONS AND 

                              DAMAGE TO PROPERTY.  

 

 

WARNING

 TORQUEMASTER™ COUNTERBALANCE SYSTEM AND CABLES ARE UNDER EXTREME TENSION! 

                               NEVER TAMPER WITH THE TORQUEMASTER™ COUNTERBALANCE SYSTEM OR SERIOUS INJURY 

                               MAY OCCUR. 

 

The following maintenance procedures should be performed every six months by a competent person: 

1. Visually inspect all moving components during normal operation of the door system. 
2. Manually open and close door completely. If the door feels unbalanced or binds, have an authorized, qualified door system service representative 

make adjustments to door. 

3. Perform the contact obstruction test and opening obstruction test. See step 14 for the test instructions. 

 

Door cables: 

 

Check door cables for signs of wear or fraying. If cables need replacing, contact a qualified authorized, door service representative. 

 

 

Summary of Contents for Optimal

Page 1: ...ual of Installation Use and Maintenance In Between Jambs With Integrated Operator I Drive Models Wayne Dalton Optimal Wayne Dalton Confort Wayne Dalton Diffusion Wayne Dalton Prestige 40mm Pinnacle Wa...

Page 2: ...0 11 Performing Install routine 11 Detent Pin adjustment 11 12 Custom Settings 12 Tests 12 CE Serial number label 12 USE Important Safety instructions For Use 13 Wall Station Operation 14 Transmitter...

Page 3: ...ompletely closed NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR 14 KEEP THE GARAGE DOOR PROPERLY BALANCED an improperly balanced door could cause severe or fatal injury Have an authorized qualified doo...

Page 4: ...SAFETY Personal Automatic obstruction sensing Push button for automatic stop in up or down direction Electronic Automatic up down force adjustment Electrical Low voltage wireless push button Limit adj...

Page 5: ...6 Track Bolt 10 A7 6 mm 1 4 20 Flange Hex Nut 10 A8 8 x 40 mm 5 16 x 1 5 8 Lag Screw 13 A9 Molded Transition Track 1 Pair A10 Anchors 13 not supplied A11 Disconnect label 1 A12 Wall Station assembly 1...

Page 6: ...1 4 20 x 9 16 track bolt A6 and 6mm 1 4 20 flange hex nut A7 as shown in FIG 1 2 and 1 3 Repeat for right hand side NOTE ensure the 6 x 15mm 1 4 20 x 9 16 track bolt is going through the molded trans...

Page 7: ...track bolt A6 and 6mm 1 4 20 flange hex nut A7 for attaching to perforated angle not provided Repeat for the left hand side Verify that the tracks A2 are level and perpendicular to the inside face of...

Page 8: ...base A12 1 two Philips head screws A12 4 Use holes needed to ensure the base is securely mounted with both screws If fastening into drywall or concrete proper anchors will need to be used IMPORTANT Ov...

Page 9: ...WAY IF IN DOUBT CONTACT A QUALIFIED ELECTRICIAN NOTE Make sure there are no obstructions that may interfere with the garage door during operation prior to electrically connecting the opener Locate po...

Page 10: ...pidly Once the LED 2f starts blinking release the large transmitter button 2e the LED 2f will turn off Immediately press and hold the large transmitter button 2e again LED 2f will light for approximat...

Page 11: ...OUTINE WITH STANDARD UPPER LIMIT USING TRANSMITTER WHEN WALL STATION IS NOT SUPPLIED Press and hold the two small buttons of the transmitter 2n and 2m simultaneously for five 5 seconds The opener will...

Page 12: ...e opener will beep once The pet button is now programmed to automatically open door to this custom height NOTE activation of normal install routine always sets pet position opening to default 200 mm h...

Page 13: ...perly balanced door could cause a severe or fatal injury Have a qualified service person make repairs to the cables spring assemblies and other hardware 8 SAVE THESE INSTRUCTIONS DOOR ACTIVATION Upon...

Page 14: ...n button stopping or reversing door immediately The pet feature allows for custom setting of pet position door height See Custom Settings Step 13 NOTE A door in the pet position open 200 mm 750 mm is...

Page 15: ...nance manual Inability to activate door using transmitter A13 or wall station A12 may be caused by a weak or dead battery Press and hold door activation button on either transmitter or wall station If...

Page 16: ...or bolts Track rollers and door track The door should open and close smoothly Ensure the door rollers are rotating freely when opening and closing the door Should the rollers not turn easily or not t...

Page 17: ...finger ensuring it seats properly in between the teeth of the gear 1t as shown in FIG 18 2 and then gently release the wrench B4 and B5 clockwise for the right side counter clockwise for the left sid...

Page 18: ...inted must not be too smooth or the paint will not adhere to it see NOTE no 2 It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed surface preparation for...

Page 19: ...Light Fixture Screw In Model no 3940 CESS Part no 295522 Keyless Entry RF Transmitter Model no KEP2 B433 Part no 298393 5 Button Wall Station RF Transmitter Model no 5BWS 433 Part no 294394 3 Button...

Page 20: ...nce condition Contact authorized qualified door system service representative Door does not close properly Cables are not on drum properly Apply constant pressure to Wall Station up down button to clo...

Page 21: ...sconnect Cable C9 296976 3 048 m Power Cord C10 296412 Roller Assembly C11 294369 PCB Motor Control Complete C12 294389 3 Button Transmitter C13 320211 Snubber Left Hand C14 320212 Snubber Right Hand...

Page 22: ...turer shall upon notification correct product nonconformities by repairing replacing or refunding the original purchase price of any defective part s The charges that will be covered include those as...

Page 23: ...nstallation Use and Maintenance conform to the above listed Directives and Standards Signature of manufacturer Fran ois M dart President Wayne Dalton Europe November 10 2005 Place Wayne Dalton Europe...

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