Byan 500A series Installation And Technical Manual Download Page 1

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BYAN SYSTEM, INC.

413 LINDEN

LUSK, WY 82225

(800) 223-2926

MODEL 500A/500B SERIES

VEHICULAR SWING

GATE OPERATOR

INSTALLATION AND TECHNICAL MANUAL

BYAN SYSTEMS, INC. OF LUSK, WYOMING, DEMANDS THAT YOU AS AN INSTALLER

INFORM YOUR CUSTOMER OF ALL SAFETY EQUIPMENT THAT SHOULD BE INSTALLED

ON EACH JOB SITE. THIS IS IN ACCORDANCE WITH YOUR LEGAL LIABILITY TO YOUR

CUSTOMER. ENSURE THAT THE PROTECTION AND WARNING SIGNALING DEVICES ARE

OPERATIONAL AND VISIBLE. THESE STEPS WILL AID IN YOUR DEFENSE SHOULD YOU

BECOME INVOLVED IN LITIGATION REGARDING INJURY OR DAMAGE.

ATTENTION: ALL INSTALLERS EXPERIENCED OR NOT PLEASE REVIEW

PAGES 4 AND 9 BEFORE YOU INSTALL THIS ACTUATOR.

P.O.

BOX

1384 FAX

(307)

334-2028

Summary of Contents for 500A series

Page 1: ... EQUIPMENT THAT SHOULD BE INSTALLED ON EACH JOB SITE THIS IS IN ACCORDANCE WITH YOUR LEGAL LIABILITY TO YOUR CUSTOMER ENSURE THAT THE PROTECTION AND WARNING SIGNALING DEVICES ARE OPERATIONAL AND VISIBLE THESE STEPS WILL AID IN YOUR DEFENSE SHOULD YOU BECOME INVOLVED IN LITIGATION REGARDING INJURY OR DAMAGE ATTENTION ALL INSTALLERS EXPERIENCED OR NOT PLEASE REVIEW PAGES 4 AND 9 BEFORE YOU INSTALL T...

Page 2: ... INSTALL 4 DURING INSTALLATION PROCEDURES 4 INSTALLATION COMPLETION FOLLOW UP 5 INSTALLING THE OPERATOR 6 ADJUSTING THE OPERATOR 7 PURGING THE OPERATOR 7 HYDRAULIC FLUID 8 MANUAL BYPASS 8 MOUNTING GEOMETRY 9 MOUNTING BRACKET LOCATION 10 MOUNTING DIMENSIONS 11 WIRING THE CONTROL AND ACCESSORIES 12 CONNECTING THE OPERATOR 18 LOOP CONNECTION 20 OVERVIEW 23 WARRANTY 25 END USER SAFETY HANDOUT 26 CUSTO...

Page 3: ...OUSING UNIT FIVE OR MORE SINGLE FAMILY UNITS HOTEL GARAGES RETAIL STORES OR OTHER BUILDING SERVICING THE GENERAL PUBLIC CLASS III INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR A VEHICULAR GATE OPERATOR OR SYSTEM INTENDED FOR USE IN AN INDUSTRIAL LOCATION OR BUILDING SUCH AS A FACTORY OR LOADING DOCK AREA OR OTHER LOCATION NOT INTENDED TO SERVICE THE GENERAL PUBLIC CLASS IV RESTRICTED ACCESS VE...

Page 4: ...SWIVEL JOIN INSTALLED OPERATOR WIDTH 3 39 INCHES OPERATOR HEIGHT 4 33 INCHES OPERATOR SPEED TO 90 DEGREES 12 SEC APP PISTON STROKE 200 MM 7 87 INCHES AMBIENT OPERATOR TEMPERATURE RANGE 60 TO 220 DEGREES F HYDRAULIC FLUID SHELL TELLUS T 15 THIS PATENTED NEW CONCEPT IN LINEAR ACTUATOR DESIGN ELIMINATES THE NEED FOR PHYSICAL STOPS THE VALVE DESIGN CUSHIONS THE LAST HALF INCH OR ABOUT THE LAST 5 TO 10...

Page 5: ...SAFETY ADVISORY HANDOUT FROM THIS MANUAL REQUEST THE END USER REVIEW THE MATERIAL AND SIGN IT COLLECT THE HANDOUT WHEN THE JOB IS COMPLETE DURING INSTALLATION 1 LOCATE THE ELECTRONIC CONTROLS FAR ENOUGH FROM THE GATE SO THE END USER CAN OBSERVE BUT NOT TOUCH THE GATE WHILE OPERATING THE CONTROLS 2 WHEN CONNECTING THE WIRING FROM THE COMMERCIAL POWER SOURCE TO THE CONTROL PANEL MAKE SURE YOU HAVE P...

Page 6: ...N OFF THE COMMERCIAL POWER AND REVERSE THE MOTOR CONNECTIONS ON PINS 1 AND 3 4 OPERATE THE ACTUATOR SEVERAL TIMES UNTIL YOU CAN DETECT A RISE IN THE FLUID TEMPERATURE THIS CAN BE DONE BY PLACING YOUR HAND ON THE TOP OF THE OPERATOR AT THE REAR 5 PURGE AND ADJUST THE OPERATOR AS DESCRIBED IN THE PURGING AND ADJUSTMENT SECTION 6 INSTRUCT THE END USER HOW TO MANUALLY RELEASE THE GATE IN THE EVENT OF ...

Page 7: ... 5 DETERMINE THE C DIMENSION AND CUT THE FRONT MOUNTING BRACKET TO THE PROPER LENGTH 6 EXTEND THE PISTON TO FULLY EXTENDED POSITION THIS CAN BE ACHIEVED BY TEMPORARILY CONNECTING THE CONTROL PANEL TO THE OPERATOR AND USING THE MOTOR TO EXTEND THE PISTON PRODUCING 9 7 8 OF PISTON IT IS VERY IMPORTANT WITH THE 600A THAT THE PISTON BOTTOMS OUT IN BOTH DIRECTIONS 7 SCREW THE I BOLT INTO THE END OF THE...

Page 8: ... COMPLETE CYCLES THEN SLOWLY REMOVE THE FILL CAP ON THE REAR FLANGE OF THE OPERATOR TO EXPEL THE AIR REPLACE THE FILL CAP TIGHTEN THE BYPASS VALVE WITH THE ALLEN WRENCH AND GIVE THE OPERATOR A SIGNAL TO RUN WHILE THE MOTOR IS RUNNING OPEN AND CLOSE THE BYPASS VALVE PAUSING BETWEEN OPEN AND CLOSE DO THIS 10 TO 12 TIMES THEN REMOVE THE FILL CAP TO EXPEL ANY AIR IN THE OPERATOR REPLACE THE OIL FILLER...

Page 9: ... DIELECTRIC STRENGTH HIGH WHERE TO BUY SHELL TELLUS FLUIDS AT YOUR NEAREST SHELL DISTRIBUTOR BYAN SYSTEMS DISTRIBUTOR OR AT BYAN SYSTEMS WAREHOUSE FLUID AND YOUR OPERATOR THE OPERATOR HOLDS APPROXIMATELY 1 QUART OF FLUID THE PROPER LEVEL CAN BE OBSERVED THROUGH THE OIL FILLER TUBE LOCATED ON THE TOP OF THE REAR FLANGE OF THE OPERATOR WITH THE PISTON IN THE RETRACTION POSITION THE FLUID SHOULD BE V...

Page 10: ...BYAN SYSTEMS INC Automatic Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 9 ...

Page 11: ...BYAN SYSTEMS INC Automatic Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 10 ...

Page 12: ...4 90 4 3 3 4 2 1 2 95 3 3 4 3 5 8 2 1 4 100 3 1 8 3 7 8 2 1 2 THAT AN INSERT WILL HAVE TO BE USED IF THE HINGE POINT IS ON THE CENTERLINE OF THE GATE POST A MINIMUM OF 2 IS REQUIRED FROM THE PROPERTY SIDE FACE OF THE GATE POST TO THE CENTER POINT OF THE REAR MOUNTING BRACKET OUTWARD SWING DEGREE A B C 70 6 3 1 4 2 3 4 75 5 5 8 3 1 4 2 3 4 80 5 1 4 3 1 4 2 3 4 85 4 3 4 3 1 2 2 1 2 90 4 1 2 3 1 2 2 ...

Page 13: ...GE A C 18 AWG TO 100 FEET 16 AWG TO 170 FEET 14 AWG TO 270 FEET 12 AWG TO 430 FEET 10 AWG TO 690 FEET 8 AWG TO 1100 FEET LOW VOLTAGE D C 20 AWG TO 400 FEET 18 AWG TO 700 FEET 16 AWG TO 1100 FEET 14 AWG TO 1700 FEET 12 AWG TO 2800 FEET 10 AWG TO 4500 FEET NOTE THESE WIRE SIZES ARE ONLY GENERAL RECOMMENDATIONS FEDERAL STATE AND LOCAL CODES ALWAYS TAKE PRECEDENCE CONSULT THE N E C OR LOCAL AUTHORITY ...

Page 14: ...TCHES CAN SELECT SOME DIFFERENT OPTIONS OF THE CONTROL UNIT THERE ARE THREE POSSIBLE TIMING POTENTIOMETERS OPENING TIME AUTOMATIC CLOSING TIME AND THE CLOSING TIME A DIP SWITCH CAN DOUBLE THE OPENING AND CLOSING TIME CHARACTERISTICS BUTTONS REVERSING BUTTON THE FIRST ACTIVATION WILL MAKE THE GATE OPERATE THE SECOND ACTIVATION WILL MAKE THE GATE STOP THE THIRD ACTIVATION WILL REVERSE THE GATES DIRE...

Page 15: ...IME NOTE BUILT IN 2 SEC TIMER TO STOP GATE BEFORE REVERSING OPERATION OCCURS OPEN CLOSE LIMIT SWITCHES THEY STOP THE OPENING AND OR CLOSING OPERATION MUST REMOVE THE TWO JUMPER WIRES FROM TERMINAL 11 TO 12 AND 13 IF USED ENTRAPMENT SAFETY CONTACT IF ACTIVATED THE RESULT IS REVERSING THE MOVEMENT IN BOTH OPENING AND CLOSING FOR 2 SECONDS THEN STOPS IF THE SAFETY CONTACT IS STILL ACTIVE THE ALARM WI...

Page 16: ...OPERATIVE DURING OPENING ACTIVE INACTIVE STEP BY STEP IS THAT EACH ACTIVATION OF THE REVERSE BUTTON WILL STOP THE GATE BEFORE CHANGING DIRECTION NOTE THERE IS A JUMPER JP1 BELOW THE REMOTE CONTROL CARD CONNECTOR THAT CAUSES THE SELECTABLE OPTION No 6 IN THE FOLLOWING MANNER JP1 OPEN No 6 ON IN THE POWER ON STATE UNIT WILL DO A CLOSING FUNCTION OFF IN THE POWER ON STATE UNIT WILL DO AN OPENING FUNC...

Page 17: ...LY 2 POWER SUPPLY 3 OPEN MOTOR 1 4 CLOSE MOTOR 1 5 COMMON MOTOR 1 6 OPEN MOTOR 2 7 CLOSE MOTOR 2 8 COMMON MOTOR 2 ACCESSORY TERMINALS FROM LEFT TO RIGHT ARE AS FOLLOWS 1 OUTPUT PEOPLE OR ANIMALS ALARM CONTACT N O 2 OUTPUT PEOPLE OR ANIMALS ALARM CONTACT N O 3 24V AC 1 AMP MAX COMMON 4 24V AC 1 AMP MAX POWER 5 OUTPUT ELECTRIC LOCK 12VDC 1 AMP MAX 6 OUTPUT ELECTRIC LOCK 12VDC 1 AMP MAX 7 INPUT RESET...

Page 18: ...OUTPUT 1 AMP MAX 4 24VAC OUTPUT 1 AMP MAX 5 ELECTRIC LOCK RELEASE 12VDC 6 ELECTRIC LOCK RELEASE 12VDC 7 ENTRAPMENT ALARM RESET 8 ENTRAPMENT SAFETY CONTACT 9 COMMON TO SAFETY CONTACT 10 REVERSING SAFETY CONTACT 11 COMMON TO LIMIT SWITCH 12 CLOSE LIMIT SWITCH 13 OPEN LIMIT SWITCH 14 STOP BUTTON 15 COMMON TO STOP BUTTON 16 COMMON TO CONTROL CONTACT 17 CLOSE COMMAND 18 OPEN COMMAND 19 REVERSE COMMAND ...

Page 19: ...TION TERMINAL DESCRIPTION 1 COMMERCIAL POWER SUPPLY 115V NEUTRAL WHITE 220V LINE BLACK 2 COMMERCIAL POWER SUPPLY 115V LINE BLACK 220V LINE RED 3 MOTOR 1 CLOSE DIRECTIONAL BLACK 4 MOTOR 1 OPEN DIRECTIONAL BLACK 5 MOTOR 1 COMMON WHITE 6 MOTOR 2 CLOSE DIRECTIONAL BLACK 7 MOTOR 2 OPEN DIRECTIONAL RED 8 MOTOR 2 COMMON WHITE ...

Page 20: ...T COUPLED TO PREVENT MALFUNCTION DUE TO INTERFERENCE OR ATMOSPHERIC DISTURBANCES THE CONTROL UNIT POWERS THE CARD THE CARD HAS TO BE INSERTED IN THE CONNECTOR MARKED AS T 2 MOTOR ON THE MAIN BOARD OF THE CONTROL UNIT IN THE OPENING OPERATION MOTOR 1 ACTS FIRST AND IN THE CLOSING OPERATION MOTOR 2 ACTS FIRST ADJUSTABLE TIMERS DESCRIPTION MINIMUM MAXIMUM LEFT MOTOR 1 0 SECONDS 15 SECONDS RIGHT MOTOR...

Page 21: ...IVE LOOP FREQUENCY DRIFT YOU MUST CHOOSE A WIRE WITH AN INSULATION THAT IS MOST IMPERVIOUS TO MOISTURE IT IS ALSO IMPORTANT TO CHOOSE A WIRE WITH A RUGGED ABRASION RESISTANT INSULATION REMEMBER THAT ALL PAVEMENTS ARE POROUS AND CONTAIN TRAPPED MOISTURE WATER OR OTHER CHEMICALS WILL EVENTUALLY REACH THE INSULATION AND EITHER ATTACK THE INSULATION BE ABSORBED BY IT OR MIGRATE THROUGH TINY CRACKS IN ...

Page 22: ... CUT LOOP INSTALLATIONS BOTH TYPES ARE ABRASION RESISTANT MUCH HARDER NOT IMPOSSIBLE TO STRIP AND VERY MOISTURE RESISTANT SUMMARY THE USE OF THE CORRECT TYPE OF WIRE FOR THE JOB AS WELL AS THE PROPER INSTALLATION TECHNIQUES WILL AVOID FREQUENT SERVICE CALLS BEGINNING SOON AFTER INSTALLATION AND RESULT IN YEARS OF TROUBLE FREE SERVICE AND IN SATISFIED CUSTOMERS COMPARISON CHART INSULATION TYPE RESI...

Page 23: ...BYAN SYSTEMS INC Automatic Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 22 ...

Page 24: ...BYAN SYSTEMS INC Automatic Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 23 ...

Page 25: ...BYAN SYSTEMS INC Automatic Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 24 ...

Page 26: ...e and extent of the dealer s warranty if any There are no obligations or liabilities on the part of Byan Systems Inc for consequential damages arising out of or in connection with the use or performance of these products or other indirect damages with respect to loss of property revenue or profit cost of removal original installation or reinstallation Warranty will be considered void if damage or ...

Page 27: ...SSURANCE OF SAFETY RESTS WITH THE USER OF THE GATE SYSTEM AT ANY PARTICULAR TIME GATE SYSTEMS SHOULD BE PROTECTED AS MAY BE NECESSARY FROM CHILDREN AND PETS BY WHATEVER MEANS NECESSARY MOVING DEVICES ALWAYS PRESENT PEOPLE PETS AND PROPERTY WITH CERTAIN RISKS AND HAVE POTENTIAL FOR HARM THE FOLLOWING LIST OF PRECAUTIONS HAS BEEN PREPARED FOR YOUR REVIEW THIS LIST IS NOT ALL INCLUSIVE NOR IS IT REPR...

Page 28: ...WHICH COULD BE ENTRAPPED NO MATTER HOW UNLIKELY IT MAY APPEAR AT FIRST GLANCE 8 ENSURE ALL SAFETY DEVICES ARE TESTED REGULARLY 9 DO NOT TIGHTEN CLUTCHES OR INCREASE PRESSURES TO COMPENSATE FOR A POOR GATE SYSTEM DESIGN AND OR THE GATE LEAF 10 INSTALL WARNING SIGNS ON BOTH SIDES OF THE GATE LEAF 11 HAVE PROPER LIGHTING INSTALLED FOR NIGHT TIME USE 12 NEVER BECOME COMPLACENT WITH THE OPERATION OF A ...

Page 29: ...ORY EQUIPMENT ARE INTENDED TO BE PART OF A TOTAL OPERATING SYSTEM WE HIGHLY ENDORSE AND RECOMMEND THE USE OF SAFETY ACCESSORIES AND VISUAL WARNING INDICATORS IN THE FORM OF LIGHTS SOUNDERS AND PLACARDS PROPERLY PLACED IT IS THE RESPONSIBILITY OF THE PURCHASER DESIGNER AND INSTALLER THAT THE TOTAL SYSTEM IS SAFE FOR THE PARTICULAR APPLICATION WE ARE PLEASED YOU HAVE SELECTED BYAN SYSTEMS ROQUET OPE...

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