Wayne-Dalton Optimal Installation, User Operation & Maintenance Manual Download Page 8

 

 

Back Hanging Horizontal Track and Spreader Bar and Manual Door 

Testing - Continued 

(See Diagram 4 on page 5 of Drawings of Installation, Use and Maintenance manual)

 

 

Tools Needed: 

 

Electric Drill (With 

Clutch) 

 

5mm (3/16”) Drill Bit 

 

11mm (7/16”) Wrench 

 

Tape Measure 

 

Screw Driver (Flat 

Head) 

 

Step Ladder 

 

11mm (7/16”) Hex 

Head Driver

  

 

 
THE DOOR SHOULD BE ABLE TO CLOSE WITHOUT BINDING. 

 

Any binding during closing of the door could result in cables coming off the drums during the install routine. If this is the case, it 

may be necessary to loosen the jamb brackets, to free the vertical wall angles which may have been deformed by over 
tightening of the fasteners, preventing the smooth closing of the door. Also loosen the lag screw which attach the operator to 

the header. These can cause binding of the torque tube if the header is bowed. It will be necessary to re-tighten the fasteners, 

using shims if necessary, to ensure proper alignment. 

 
Once these checks have been made, close the door and place emergency disconnect handle (1o) back to the motor operated 

position, as shown in

 FIG. 4.5

, to reconnect the operator. 

 

 

 

Wall Station Installation (If supplied, according to the model) 

(see Diagram 5 on page 6 of Drawings of Installation, Use and Maintenance manual) 

 

Tools Needed: 

 

Screw Driver (Phillips 

Head) 

  

 

Locate a convenient place to mount the wall station (A12). Measure at least 1,5m up from floor and secure wall station base 

(A12.1) two Philips head screws (A12.4). Use holes needed to ensure the base is securely mounted with both screws. If 
fastening into drywall or concrete, proper anchors will need to be used. 

 

IMPORTANT

: Over tightening screws into wood could deform the plastic base and cause the circuit board not to snap into 

place properly. 
 

Insert bottom of circuit board (1l) behind bottom snap of wall station base. Pivot circuit board up until board snaps into place. 

For best results, press on circuit board (A12.3) between both battery terminals (1n). Insert battery (A12.5) onto circuit board 

being careful to match (+) positive battery marking with (+) positive circuit board marking. The LED’s will light in sequence; then 
turn off. 

 

Align wall station cover/button assembly (A12.2) with base and circuit board. Press cover assembly over base until cover snaps 

into place. A uniform seam between cover and base indicates a proper installation. Apply wall station reference label (A14) and 
entrapment label (A3) in a convenient location next to the wall station. 

 

Use mechanical fasteners, such as nails, staples, or thumbtacks, to attach wall station reference label and entrapment label to 

surfaces to which adhesives will not adhere. 
 

 

 

Disconnect Label Placement 

(see Diagram 6 on page 7 of Drawings of Installation, Use and Maintenance manual) 

 

Tools Needed: 

 

None 

 

Locate and install the disconnect label (A11) on the wall next to the disconnect handle (A10) mounted on the right hand vertical 

track (1m). Use mechanical fasteners, such as nails, staples, or thumbtacks, to attach the disconnect label to surfaces to which 

adhesives will not adhere. 

 

 
 

 

 

Summary of Contents for Optimal

Page 1: ...ual of Installation Use and Maintenance In Between Jambs With Integrated Operator I Drive Models Wayne Dalton Optimal Wayne Dalton Confort Wayne Dalton Diffusion Wayne Dalton Prestige 40mm Pinnacle Wa...

Page 2: ...0 11 Performing Install routine 11 Detent Pin adjustment 11 12 Custom Settings 12 Tests 12 CE Serial number label 12 USE Important Safety instructions For Use 13 Wall Station Operation 14 Transmitter...

Page 3: ...ompletely closed NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR 14 KEEP THE GARAGE DOOR PROPERLY BALANCED an improperly balanced door could cause severe or fatal injury Have an authorized qualified doo...

Page 4: ...SAFETY Personal Automatic obstruction sensing Push button for automatic stop in up or down direction Electronic Automatic up down force adjustment Electrical Low voltage wireless push button Limit adj...

Page 5: ...6 Track Bolt 10 A7 6 mm 1 4 20 Flange Hex Nut 10 A8 8 x 40 mm 5 16 x 1 5 8 Lag Screw 13 A9 Molded Transition Track 1 Pair A10 Anchors 13 not supplied A11 Disconnect label 1 A12 Wall Station assembly 1...

Page 6: ...1 4 20 x 9 16 track bolt A6 and 6mm 1 4 20 flange hex nut A7 as shown in FIG 1 2 and 1 3 Repeat for right hand side NOTE ensure the 6 x 15mm 1 4 20 x 9 16 track bolt is going through the molded trans...

Page 7: ...track bolt A6 and 6mm 1 4 20 flange hex nut A7 for attaching to perforated angle not provided Repeat for the left hand side Verify that the tracks A2 are level and perpendicular to the inside face of...

Page 8: ...base A12 1 two Philips head screws A12 4 Use holes needed to ensure the base is securely mounted with both screws If fastening into drywall or concrete proper anchors will need to be used IMPORTANT Ov...

Page 9: ...WAY IF IN DOUBT CONTACT A QUALIFIED ELECTRICIAN NOTE Make sure there are no obstructions that may interfere with the garage door during operation prior to electrically connecting the opener Locate po...

Page 10: ...pidly Once the LED 2f starts blinking release the large transmitter button 2e the LED 2f will turn off Immediately press and hold the large transmitter button 2e again LED 2f will light for approximat...

Page 11: ...OUTINE WITH STANDARD UPPER LIMIT USING TRANSMITTER WHEN WALL STATION IS NOT SUPPLIED Press and hold the two small buttons of the transmitter 2n and 2m simultaneously for five 5 seconds The opener will...

Page 12: ...e opener will beep once The pet button is now programmed to automatically open door to this custom height NOTE activation of normal install routine always sets pet position opening to default 200 mm h...

Page 13: ...perly balanced door could cause a severe or fatal injury Have a qualified service person make repairs to the cables spring assemblies and other hardware 8 SAVE THESE INSTRUCTIONS DOOR ACTIVATION Upon...

Page 14: ...n button stopping or reversing door immediately The pet feature allows for custom setting of pet position door height See Custom Settings Step 13 NOTE A door in the pet position open 200 mm 750 mm is...

Page 15: ...nance manual Inability to activate door using transmitter A13 or wall station A12 may be caused by a weak or dead battery Press and hold door activation button on either transmitter or wall station If...

Page 16: ...or bolts Track rollers and door track The door should open and close smoothly Ensure the door rollers are rotating freely when opening and closing the door Should the rollers not turn easily or not t...

Page 17: ...finger ensuring it seats properly in between the teeth of the gear 1t as shown in FIG 18 2 and then gently release the wrench B4 and B5 clockwise for the right side counter clockwise for the left sid...

Page 18: ...inted must not be too smooth or the paint will not adhere to it see NOTE no 2 It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed surface preparation for...

Page 19: ...Light Fixture Screw In Model no 3940 CESS Part no 295522 Keyless Entry RF Transmitter Model no KEP2 B433 Part no 298393 5 Button Wall Station RF Transmitter Model no 5BWS 433 Part no 294394 3 Button...

Page 20: ...nce condition Contact authorized qualified door system service representative Door does not close properly Cables are not on drum properly Apply constant pressure to Wall Station up down button to clo...

Page 21: ...sconnect Cable C9 296976 3 048 m Power Cord C10 296412 Roller Assembly C11 294369 PCB Motor Control Complete C12 294389 3 Button Transmitter C13 320211 Snubber Left Hand C14 320212 Snubber Right Hand...

Page 22: ...turer shall upon notification correct product nonconformities by repairing replacing or refunding the original purchase price of any defective part s The charges that will be covered include those as...

Page 23: ...nstallation Use and Maintenance conform to the above listed Directives and Standards Signature of manufacturer Fran ois M dart President Wayne Dalton Europe November 10 2005 Place Wayne Dalton Europe...

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