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Please Do Not Return This Product To The Store. 

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your 

local yellow pages/business listings or go to the 

Find a Dealer

 section online at 

www.wayne-dalton.com

limited warranty

Models 8000, 8100, 8200 and 46

 

  Subject to the terms and conditions contained in this Limited Warranty, Wayne-Dalton Corp. (“Manufacturer”) warrants the sections of the door, which 

is described at the top of this page, for a period of

 TEN (10) yEARS

 from the date of installation against:

 

(i)   

The door becoming inoperable due to rust-through of the steel skin from the core of the door section, due to cracking, splitting, or other  

 

 

   

deterioration of the steel skin, or due to structural failure caused by separation or degradation of the foam insulation.

 

(ii)  

Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint coating, in cases where   

         

the door sections and the original paint:  (a) have not been subjected to adverse atmospheric conditions or contaminates (such as salt water or  

 

 

   

other marine environment, or to toxic or abrasive substances, including those in the air);  (b) have been maintained in compliance  

 

 

 

   

with Manufacturer’s recommendations; and  (c) have not been subject to physical abrasion, impacted by a hard object, or punctured (including  

 

 

   

without limitation “paint rub” occurring in metal to metal contact and movement).

 

  The Manufacturer warrants the garage door hardware (except springs) and the tracks of the above-described door, for a period of 

TEN (10) yEARS

 

from the date of installation, against defects in material and workmanship, subject to all the terms and conditions below.

 

  The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Limited Warranty against defects in 

material and workmanship for a period of 

ONE (1) yEAR

 from the date of installation.

 

  This Limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the door is installed) as 

his/her primary residence (“Buyer”).  This Limited Warranty does not apply to residences other than primary, or to commercial or industrial installations, or 

to installations on rental property (even when used by a tenant as a residence). This Limited Warranty is not transferable to any other person (even when the 

premises is sold), nor does it extend benefits to any other person. As a result this warranty does not apply to any person who purchases the product from 

someone other than an authorized Wayne-Dalton dealer or distributor.

 

  The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration of the door or its 

components, abuse, damage from corrosive fumes or substances, salt spray or saltwater air, fire, Acts of God, failure to properly maintain the door, or attempt 

to use the door, its components or related products for other than its intended purpose and its customary usage. This Limited Warranty does not cover ordinary 

wear. This Limited Warranty will be voided if the original finish is painted over, unless Manufacturer’s preparation and painting instructions are followed 

explicitly. This Limited Warranty will be voided if any holes are drilled into the door, other than those specified by the Manufacturer.

 

  THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS ACT. NO WARRANTIES, EXPRESS OR IMPLIED 

(INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE) WILL EXTEND BEYOND THE TIME 

PERIOD SET FORTH IN 

UNDERSCORED bOlD FACE TyPE

 IN THIS LIMITED WARRANTY, ABOVE.

 

   

• 

Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

 

  Any claim under this Limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the product was 

purchased. Unless the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had been made at all.

 

  At the Manufacturer’s option, a service representative may inspect the product on site, or Buyer may be required to return the product to the 

Manufacturer at Buyer’s expense.  Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the 

product with the claimed defect and full access to the location of its installation.

 

  If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty, the Manufacturer will repair or replace the defective 

product.  The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer, subject to applicable law. THE 

REMEDY WILL COVER ONLY MATERIAL. THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES, SUCH AS FIELD SERVICE LABOR FOR REMOVAL, 

INSTALLATION, PAINTING, SHIPPING, ETC.

 

  Any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and exceptions of this 

Limited Warranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be the date the original product was 

installed, and this Limited Warranty will expire at the same time as if there had been no defect. If a claim under this Limited Warranty is resolved in a manner 

other than described in the immediately preceding paragraph, then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the 

repaired or replaced portion of the product.

 

  THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy. The liability of the 

Manufacturer, whether in contract or tort, under warranty, product liability, or otherwise, will not go beyond the Manufacturer’s obligation to repair or replace, 

at its option, as described above. THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL 

DAMAGES, including (but not limited to) damage or loss of other property or equipment, personal injury, loss of profits or revenues, business or service 

interruptions, cost of capital , cost of purchase or replacement of other goods, or claims of third parties for any of the foregoing. 

 

   

• 

Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or  

 

 

 

   

 

exclusion may not apply to you.

 

  No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this Limited Warranty or 

to grant any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and void.

 

  Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer.

 

  The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio, USA, to the 

extent permitted by law.

 

   

• 

This Limited Warranty gives you specific legal rights and you may also have other rights, which may vary from State to State.

Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 
6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 
2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other US and Foreign Patents pending

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages   
business listings or go to the 

Find a Dealer

 section online at 

www.wayne-dalton.com

Thank you for your purchase

Please Do Not Return This Product To The Store

Summary of Contents for 8000 Series

Page 1: ...Manual Portland Source Plant Wayne Dalton Corp P O Box 67 Mt Hope OH 44660 www wayne dalton com 8000 Series Model 46 IMPORTANT NOTICE Read these instructions carefully before attempting installation...

Page 2: ...wo persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 If a door becomes hard to operate inoperative or is damaged immediately have necessary...

Page 3: ...E R POSIT ION LOWE R POSIT ION SIDE VIEW UPPE R POSIT ION SIDE VIEW Ratche t Pawl in Lower Positio n Ratche t Pawl in Upper Positio n Use thes e Illus trati on in conj unct ion with the Instr uctio ns...

Page 4: ...n may have a warning label attached to either right or left hand endstile of the section This section is always the 3rd section from the bottom of the door The intermediate ii section is always the 4t...

Page 5: ...adder Tape Measure level 2 vice clamps pencil 1 8 3 16 9 32 5 16 1 2 drill bits 3 extension Counterbalance spring tension must always be released before any attempt is made to start removing an existi...

Page 6: ...bs must be plumb and the header level The jambs should extend a minimum of 12 305 mm above the top of the opening for TorqueMaster Plus counterbalance systems For low headroom applications the jambs s...

Page 7: ...jambs must be plumb and the header level Side clearance from edge of door to wall must be minimum of 3 1 2 89 mm on each side IMPORTANT STAINLESS STEEL OR PT 2000 COATED LAG SCREWS MUST BE USED WHEN...

Page 8: ...atures in the vertical track The long side of the bracket is placed against the track Fasten the jamb bracket finger tight using 1 1 4 20 x 5 8 carriage bolt and 1 1 4 20 flange hex nut To attach the...

Page 9: ...s most likely to have the proper tool to install this fastener If the homeowner does not have the proper tool to install the tamper resistant fastener use a regular 1 4 20 x 7 8 self drilling screw in...

Page 10: ...rked right and left hand Uncoil the counterbalance cables and make sure you place the right hand cable loop on the milford pin of the right hand bottom corner bracket Place the left hand cable loop on...

Page 11: ...ns Insert roller into appropriate hinge tubes Repeat for all other sections using the 2 end hinges on the second lock section and the 3 end hinges on the third section intermediate section NOTE 4 End...

Page 12: ...azed top section windows Top strut may be mounted between 2 and 6 holes before top bracket is installed See step 8 for U Bar installation 4 1 4 20 x 7 8 self drilling screw top bracket base end stile...

Page 13: ...U bar needs to be placed on the glazed intermediate section NOTE All 8200 series doors 14 0 to 16 0 wide 6 0 to 7 0 high 4 section high only are now supplied with a 2 U Bar for the top of the bottom...

Page 14: ...For door section identification see page 4 Locate the inside center stile or the desired lift handle location on the lock 2nd section of the door Position the lower hole in the lift handle 4 from the...

Page 15: ...t for other section s except top section Attach center hinge leaves to sections using 1 4 14 x 5 8 self tapping screws Repeat for the upper hinge leaves IMPORTANT Push hold the hinge leaves against se...

Page 16: ...OR OPERATION Complete the vertical track installation by securing the center jamb bracket s and tightening the other lag screws Push the vertical track against the rollers so that the rollers are touc...

Page 17: ...al angle To install horizontal track place the curved end over the top roller Align the bottom of the horizontal track with the vertical track Hand tighten the horizontal track to the flagangle with 2...

Page 18: ...If you are not installing the idrive opener on your garage door you must install the center bracket bushing assembly Follow these instructions for non idrive operated garage doors Being cam shaped the...

Page 19: ...ied as right and left Slide the left hand drum wrap over the left side of the TorqueMaster spring tube assembly with the tabs facing left Continue sliding the left hand drum wrap towards the center of...

Page 20: ...spring applications Repeat for opposite side For single spring applications Insert the loose winding shaft into the left hand cable drum prior to sliding the cable drum over the TorqueMaster spring tu...

Page 21: ...etwe en Ratch et Pawl and Cable Drum indica tes engag emen t Cable Drum Ratch et Pawl ENGA GED SIDE VIEW No space betwe en Ratch et Pawl and Cable Drum ENGA GED UNDE RNEA TH VIEW Space betwe en Ratch...

Page 22: ...x head lag screws Securing Center Bracket Bushing 22 NOTE If you are not installing the idrive opener on your garage door you must install the center bracket bushing assembly follow these instructions...

Page 23: ...n com Tools Needed INSTALLATION Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from raising while winding counterbalance spring s Failure to...

Page 24: ...able drum Snug the set screw and then tighten an additional 1 1 2 turns Left side will be adjusted in Step 23 IMPORTANT ENSURE THE CABLE IS ALIGNED AND SEATED IN THE FIRST GROOVE OF THE CABLE DRUM PRI...

Page 25: ...horizontal angle wind the spring by rotating the winding shaft counter clockwise while watching the mark on the winding shaft IMPORTANT pawl knob must be in upper position to add remove required numbe...

Page 26: ...ired after the rear hanger assembly is completed IMPORTANT Hold the door down to prevent it from raising unexpectedly in the event the spring was overwound and cautiously remove vice clamps from verti...

Page 27: ...edge Keep horizontal track parallel and within 3 4 maximum of door edge otherwise door could fall resulting in severe injury or death IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF TH...

Page 28: ...as you carefully allow the wrench to be rotated upward by the spring tension Release the pawl to allow it to engage with the ratchet wheel IMPORTANT BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING...

Page 29: ...i drop device 1 First locate and visual inspect the TorqueMaster Plus end brackets to determine if the system has engaged see illustration NOTE If the TorqueMaster Plus system has not engaged do not c...

Page 30: ...tension is present contact a qualified door systems technician to replace the spring s TO AVOID POSSIBLE INJURY HAVE A TRAINED DOOR SYSTEM TECHNICIAN MAKE ADJUSTMENTS REPAIRS TO CABLES SPRING ASSEMBLI...

Page 31: ...atchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side It is recommended that a regular 5 8 wrench be used Place the wrench onto...

Page 32: ...r Secure the lock to the section with 4 1 4 20 x 11 16 self drilling screws Square the lock assembly with the door section and align with the square hole in the vertical track The side lock should be...

Page 33: ...shown WARNING Power Drill 1 8 Drill Bit step plate Step Plate NOTE For alternative step lift plate installation see Step Plate in the optional installations on page 33 Locate the center stile on the b...

Page 34: ...STMENTS OR REPAIRS CAN RESULT IN SEVERE OR FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm above high arc of top section of the door 2 Mount operator to ceiling so that 1 to 1 1 2 25 38 mm...

Page 35: ...n the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final wi...

Page 36: ...rranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Unless the dealer is no longer in business a written claim to the Manufacturer w...

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