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POSITIVE TEMPERATURE COEFFICIENT (PTC2) HEATER MANUAL 

 

 

 

PTC2 Heater Systems are manufactured and distributed by Waukesha

®

 Service & Components, a division of SPX Transformer Solutions, Inc.  

PTC2-Manual Rev. 1.3, 04/2013

 

INSTALLATION (continued) 

HEATER MOUNTING

 

The heater is designed to mount directly to standard 35mm x 

7.5mm DIN rail. The DIN rail mounting clip can be installed on 

either side of the heater to facilitate preferred harness 

connections. In addition, the heater can be configured to include a 

short piece of DIN rail for customer mounting or a 4-hole adapter 

plate for mounting on flat panel applications (see Figure 2 at right). 

The adapter is also a direct retrofit to the original PTC design. 

OPERATION 

Operation of the heater assembly is automatic and requires no adjustment. As the heat level in the 

enclosure increases, the resistance of the heater element also increases, resulting in a decrease of the 

output wattage. In all temperatures, the fan will run constantly to ensure enclosure temperature remains 

consistent throughout. 

MAINTENANCE 

The PTC heater is essentially maintenance-free with only a few necessary checks to ensure that the unit is 

operating normally.  

ANNUAL INSPECTION

 

 

CAUTION 

The surface of the heater element is very hot and can cause burns. 

Never cut or 

remove the plastic heat shield.

 

Visually inspect that the fan is running quietly and that no foreign material has entered the assembly. Verify 

that heater element shield is warm to the touch. 

TROUBLESHOOTING

 

THE FAN OR HEATER IS NOT OPERATING

 

 

Confirm that the voltage input to the PTC2 assembly is the correct voltage. Check heater assembly 

terminals at the power harness quick-connect plug. 

 

Check wiring harness for cuts or bare insulation. 

 

Confirm fan assembly has not been clogged with debris—clean if necessary.  

 

REPLACEMENT PARTS AND SERVICE

 

Please contact us at 

800-338-5526 

for replacement parts and/or service. Or visit us online at 

www.waukeshacomponents.com.

 

Figure 2 – Flat Panel Adapter

 

Summary of Contents for PTC2

Page 1: ...INSTRUCTION MANUAL 2ND GENERATION Positive Temperature Coefficient PTC2 Heater Manual PTC2 MANUAL 1 3 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT ...

Page 2: ...tured and distributed by Waukesha Service Components a division of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 1 TABLE OF CONTENTS General System Description Page 2 Construction Page 2 Selection Pages 2 4 Installation Pages 4 6 Troubleshooting Page 6 Appendices Page 6 10 ...

Page 3: ...owing configurations 20 Watt 120V or 240V dual voltage panel mount convection 30 Watt 120V or 240V dual voltage panel mount convection 40 Watt 120V or 240V dual voltage panel mount convection 60 Watt 120V or 240V dual voltage panel mount convection 200 Watt 120V or 240V fan forced with or without activating thermostat 300 Watt 120V or 240V fan forced with or without activating thermostat 400 Watt ...

Page 4: ...typical value is equal to 5 A higher value may be used for particularly humid applications EXAMPLE A 3 5 foot wide 4 foot tall and 1 foot deep cabinet mounted to a flat wall would have exposed surfaces equaling 29 ft 2 or 2 7 m 2 Watts h x A x T 10 x 2 7 x 5 135 2 Draw a corresponding horizontal line on the selection chart see Chart 1 below based upon wattage calculated in Step 1 above 3 Determine...

Page 5: ...o wire ELECTRICAL CONNECTIONS CAUTION The fan forced systems are NOT dual voltage devices and must be selected based upon operating voltage Ensure that the voltage printed on the heater label matches the supply voltage before energizing the heater assembly The heater system is provided as a pre wired heater with a 12 foot two wire power harness On 200 watt through 400 watt models the heater mates ...

Page 6: ... Solutions Inc PTC2 Manual Rev 1 3 04 2013 5 INSTALLATION continued HEATHER FUSING PTC2 heaters do not include fuse protection and should be fused at the wiring supply source Inrush curves are shown in Charts 2 and 3 below Suggested MCB Rating 6A Type B Suggested Fuse Rating 6 3A Type T Time Delay Chart 2 Inrush Current at 230 VAC Chart 3 Inrush Current at 120 VAC ...

Page 7: ...ting in a decrease of the output wattage In all temperatures the fan will run constantly to ensure enclosure temperature remains consistent throughout MAINTENANCE The PTC heater is essentially maintenance free with only a few necessary checks to ensure that the unit is operating normally ANNUAL INSPECTION CAUTION The surface of the heater element is very hot and can cause burns Never cut or remove...

Page 8: ...20 500 450 350 300 400 40 50 70 60 200 400 Watt Watts Inlet Temperature Centigrade 30 250 150 100 50 200 10 0 0 10 20 500 450 350 300 400 40 50 70 60 Watts Inlet Temperature Centigrade Inlet Temperature Centigrade 0 10 Watts 10 20 30 40 20 Watt 0 30 40 20 10 20 30 40 50 60 70 80 30 Watt 40 Watt 60 Watt 300 400 Watt HI RECOVERY DUAL WATTAGE FORCED CONVECTION PTC HEATERS NATURAL CONVECTION PTC HEATE...

Page 9: ...C2 HEATER MANUAL PTC2 Heater Systems are manufactured and distributed by Waukesha Service Components a division of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 8 APPENDECIES continued Figure 3 PTC2 Part Number Configuration ...

Page 10: ...PTC2 HEATER MANUAL PTC2 Heater Systems are manufactured and distributed by Waukesha Service Components a division of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 9 APPENDECIES continued Figure 4 Fan Forced PTC2 Dimensions ...

Page 11: ...vision of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 10 APPENDECIES continued Figure 5 30 to 60 Watt Convection PTC2 Dimensions Figure 6 20 to 40 Watt Convection PTC2 Dimensions REPLACEMENT PARTS AND SERVICE Please contact us at 800 338 5526 for replacement parts and or service Or visit us online at www waukeshacomponents com ...

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