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POSITIVE TEMPERATURE COEFFICIENT (PTC2) HEATER MANUAL 

 

 

 

PTC2 Heater Systems are manufactured and distributed by Waukesha

®

 Service & Components, a division of SPX Transformer Solutions, Inc.  

PTC2-Manual Rev. 1.3, 04/2013

 

 

GENERAL DESCRIPTION 

The Waukesha

®

 Positive Temperature Coefficient (PTC2) Heater improves the reliability of your electrical 

equipment by maintaining an enclosure temperature slightly higher than the outside ambient temperature. 

The system offers unparalleled reliability due to the elimination of a thermostat or other controls. In addition, 

standard PTC2 convection heaters utilize an integrated fan assembly that ensures even heat distribution 

throughout the enclosure.  

 

CONSTRUCTION 

PTC2 heaters feature a heating element constructed with a variable resistance material that automatically 

reacts to the cabinet (inlet air) temperature. A fan (if equipped) is attached to the heat guard and provides 

forced conduction of the heat as well as uniform enclosure distribution.  Mounting brackets allow easy 

cabinet or panel installation. A twelve-foot wiring harness (on forced air units) is also included to make 

installation as easy and flexible as possible. 

OPTIONS 

PTC2 heaters are available in the following configurations: 

 

20 Watt:

 120V or 240V (dual voltage) panel mount convection  

 

30 Watt:

 120V or 240V (dual voltage) panel mount convection  

 

40 Watt:

 120V or 240V (dual voltage) panel mount convection  

 

60 Watt:

 120V or 240V (dual voltage) panel mount convection  

 

200 Watt:

 120V or 240V fan forced with or without activating thermostat 

 

300 Watt:

 120V or 240V fan forced with or without activating thermostat 

 

400 Watt:

 120V or 240V fan forced with or without activating thermostat 

 

200 Watt:

 120V or 240V fan forced, Thermostat activated 

 

300 Watt:

 120V or 240V fan forced, Thermostat activated 

 

400 Watt:

 120V or 240V fan forced, Thermostat activated 

 

200 Watt Constant/400 Watt High Recovery:

 Thermostat actuated, 120V or 240V fan forced  

 

300 Watt Constant/400 Watt High Recovery:

 Thermostat actuated, 120V or 240V fan forced  

SELECTION

 

Several factors should be considered when selecting the appropriate heater. Primary concerns should 

include the following: 

 

Ambient temperature extremes—affects which part of the wattage curve is used to select the heater. 

 

Rate of ambient temperature change—affects how much time a given wattage requires to return to 

steady state. 

 

Enclosure size, insulation rating and exposure to ambient conditions.  

For anti-condensation purposes, heaters should be selected according to the calculated power required 

(watts) to warm the enclosure to a 

minimum

 temperature difference of 5 degrees Celsius above ambient.   

Summary of Contents for PTC2

Page 1: ...INSTRUCTION MANUAL 2ND GENERATION Positive Temperature Coefficient PTC2 Heater Manual PTC2 MANUAL 1 3 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT ...

Page 2: ...tured and distributed by Waukesha Service Components a division of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 1 TABLE OF CONTENTS General System Description Page 2 Construction Page 2 Selection Pages 2 4 Installation Pages 4 6 Troubleshooting Page 6 Appendices Page 6 10 ...

Page 3: ...owing configurations 20 Watt 120V or 240V dual voltage panel mount convection 30 Watt 120V or 240V dual voltage panel mount convection 40 Watt 120V or 240V dual voltage panel mount convection 60 Watt 120V or 240V dual voltage panel mount convection 200 Watt 120V or 240V fan forced with or without activating thermostat 300 Watt 120V or 240V fan forced with or without activating thermostat 400 Watt ...

Page 4: ...typical value is equal to 5 A higher value may be used for particularly humid applications EXAMPLE A 3 5 foot wide 4 foot tall and 1 foot deep cabinet mounted to a flat wall would have exposed surfaces equaling 29 ft 2 or 2 7 m 2 Watts h x A x T 10 x 2 7 x 5 135 2 Draw a corresponding horizontal line on the selection chart see Chart 1 below based upon wattage calculated in Step 1 above 3 Determine...

Page 5: ...o wire ELECTRICAL CONNECTIONS CAUTION The fan forced systems are NOT dual voltage devices and must be selected based upon operating voltage Ensure that the voltage printed on the heater label matches the supply voltage before energizing the heater assembly The heater system is provided as a pre wired heater with a 12 foot two wire power harness On 200 watt through 400 watt models the heater mates ...

Page 6: ... Solutions Inc PTC2 Manual Rev 1 3 04 2013 5 INSTALLATION continued HEATHER FUSING PTC2 heaters do not include fuse protection and should be fused at the wiring supply source Inrush curves are shown in Charts 2 and 3 below Suggested MCB Rating 6A Type B Suggested Fuse Rating 6 3A Type T Time Delay Chart 2 Inrush Current at 230 VAC Chart 3 Inrush Current at 120 VAC ...

Page 7: ...ting in a decrease of the output wattage In all temperatures the fan will run constantly to ensure enclosure temperature remains consistent throughout MAINTENANCE The PTC heater is essentially maintenance free with only a few necessary checks to ensure that the unit is operating normally ANNUAL INSPECTION CAUTION The surface of the heater element is very hot and can cause burns Never cut or remove...

Page 8: ...20 500 450 350 300 400 40 50 70 60 200 400 Watt Watts Inlet Temperature Centigrade 30 250 150 100 50 200 10 0 0 10 20 500 450 350 300 400 40 50 70 60 Watts Inlet Temperature Centigrade Inlet Temperature Centigrade 0 10 Watts 10 20 30 40 20 Watt 0 30 40 20 10 20 30 40 50 60 70 80 30 Watt 40 Watt 60 Watt 300 400 Watt HI RECOVERY DUAL WATTAGE FORCED CONVECTION PTC HEATERS NATURAL CONVECTION PTC HEATE...

Page 9: ...C2 HEATER MANUAL PTC2 Heater Systems are manufactured and distributed by Waukesha Service Components a division of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 8 APPENDECIES continued Figure 3 PTC2 Part Number Configuration ...

Page 10: ...PTC2 HEATER MANUAL PTC2 Heater Systems are manufactured and distributed by Waukesha Service Components a division of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 9 APPENDECIES continued Figure 4 Fan Forced PTC2 Dimensions ...

Page 11: ...vision of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 10 APPENDECIES continued Figure 5 30 to 60 Watt Convection PTC2 Dimensions Figure 6 20 to 40 Watt Convection PTC2 Dimensions REPLACEMENT PARTS AND SERVICE Please contact us at 800 338 5526 for replacement parts and or service Or visit us online at www waukeshacomponents com ...

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