background image

7

Control Start-up Procedures

Control start-up, flushing/conditioning and programming proce-

dures may be found in the control service manual included with your 

system.

Control Service Manual:

 ProFlo SXT Downflow Brining Service 

Manual

Softener Operation

As water enters the softener, it passes over a resin bed in the mineral 

tank. The resin consists of tiny beads of plastic called styrene. These 

beads attract and hold sodium ions and exchange the sodium for 

hardness ions when encountered. Over time, the resin becomes 

saturated with hardness ions and no longer removes hardness 

materials. The softener goes into a "regeneration" to flush hardness 

materials to the drain and refresh the resin with sodium.  Regenera-

tion is typically programmed to take place in the middle of the night 

when little or no water is in use.

Regeneration consists of four cycles:

1. Brine Draw / Slow Rinse Position 

Brine Draw: The process in which brine is drawn out of the brine 

cabinet and passed through the resin in a downward direction. This 

rinses the resin and large amounts of sodium ions replace the hard-

ness ions accumulated during service.  Slow Rinse: After brine is 

completely transferred from the brine cabinet into the resin tank the 

brine valve closes. Water replaces any remaining brine from the resin, 

flushing hardness ions removed from the resin to drain.

2. Backwash Position 

Backwash is a rapid upward flow of water that loosens the resin bed 

and flushes iron particles, dirt and sediments filtered in the bed out 

to the drain.

3. Fast Rinse Position 

Fast Rinse is a fast flow of water down through the resin tank that 

follows a Backwash. This flushes all remaining brine from the tank 

and packs the resin bed for softening efficiency.

4. Brine Fill

Brine is water saturated with large amounts of salt (sodium chloride). 

During brine fill, water flows into the salt storage area after each 

regeneration and dissolves salt. During the regeneration process, 

hardness ions on the resin beads are replaced or exchanged for 

sodium ions from the brine solution.

5. Service

When the softener is In Service water is flowing through the system 

and removing hardness minerals from your water.

Service

Cleaning Iron Out of the  

Water Softening System

The system is designed to remove minerals like calcium and magne-

sium from household water. Periodic resin bed cleaning is recom-

mended if your iron rating is high. Clean the bed at least every six 

months, or more if iron appears in the soft water between cleanings.  

Contact the system installer for this service. 

Checking for a Salt Bridge

A hard crust or "Salt Bridge" can form in the lower half of the salt 

storage tank. This can be deceiving because the tank will appear to 

have plenty of salt, but underneath, salt has hardened and when the 

system regenerates, water cannot quite reach this level to be made 

into brine (water and salt).

Breaking a Salt Bridge

Take a wooden broom handle and carefully push it down into the 

salt, working it up and down. If the tool strikes a hard object (be sure 

it's not the bottom or sides of the tank), it's probably a salt bridge. 

Carefully break the bridge with the broom handle. Do not pound on 

the walls of the tank.

NOTE: Salt bridges are typically caused by high humidity or 

using the wrong kind of salt. In humid areas it is best to fill with 

less salt, more often. Use only nugget, pellet or coarse solar 

salt with a purity of 99.5% or higher. DO NOT use rock, block, 

granulated, and ice cream-making salts, or salt with iron-remov-

ing additives.

Summary of Contents for PWSYS-WH-SOFT-PRO-SE - 30K

Page 1: ...ual for future reference Refer to enclosed for operating parameters to ensure proper use with your water supply Table of Contents Pages Important Safety Information Read All 2 Softener Anatomy 3 Specifications 4 Setup 4 Installation 5 6 Control Start up Procedures 7 Service 7 Softener Operation 8 Troubleshooting 9 Water Softener System Parts List 10 Limited Warranty 12 PWSYS SOFT PRO SE PURE WATER...

Page 2: ...ater freezing in the system causes equipment damage Do not install in direct sunlight Ultraviolet rays from the sun may cause damage Minimum inlet water pressure is 20 psi Maximum inlet water pres sure is 125 psi Use a pressure reducing valve if necessary Sodium used in the water softening process should be considered as part of your overall dietary salt intake Contact physician if you are on a lo...

Page 3: ...3 Softener Anatomy 1 2 3 6 4 5 7 8 Item Description 1 Valve 2 Bypass 3 Resin Tank 4 Distributor 5 Resin 6 Salt Tank Lid 7 Salt Tank 8 Faceplate Controls Not Shown Brine Valve Assembly ...

Page 4: ...npack and check the system components for damage or missing parts Where to Install the Softener Consider the following points when determining where to install the water softener Place the system as close as possible to a sewer drain Do not install the softener where it would block access to the water heater or access to the main water shutoff water meter or electri cal panels Keep outside faucets...

Page 5: ...section will be used as an overflow tube Step 11 7 Locate the barbed drain fitting on the back of the valve 8 Connect and route the valve drain line Use the provided tubing to attach to the valve drain fitting Use the included clamp to keep water pressure from blowing the tubing off of the fitting 9 Locate the other end of the drain tubing at a suitable drain Tie or wire the tube in place at the d...

Page 6: ...nitize flush and condition your water softener a Remove the brine tank cover and add salt to the tank Use only nugget pellet or coarse solar salt designed for water softener use with a purity of 99 5 or higher b Add three gallons of water to the brine tank for 32K 45K 60K systems and add 5 gallons of water for 90K 120K systems c Remove the brine well cover Pour 1 1 2 ounces of common household ble...

Page 7: ...remaining brine from the tank and packs the resin bed for softening efficiency 4 Brine Fill Brine is water saturated with large amounts of salt sodium chloride During brine fill water flows into the salt storage area after each regeneration and dissolves salt During the regeneration process hardness ions on the resin beads are replaced or exchanged for sodium ions from the brine solution 5 Service...

Page 8: ...replace injector and screen a Pull the screen and injector throat nozzle assembly out of the valve body b Insert a new injector throat nozzle assembly be sure they are sealed tightly Install a new screen c Apply silicone lubricant to new injector cap seal 6 Replace injector cap with two mounting screws 7 Tighten screws 8 Return by pass or inlet valving to normal service position Water pressure sho...

Page 9: ...Clean Control and Add Resin Cleaner to Resin Bed Increase Frequency of Regeneration 5 Loss of Resin Through Drain Line A Air in Water System A Assure that Well System has Proper Air Eliminator control Check for Dry Well Condition B Drain Line Flow Control is too large B Ensure Drain Line Flow Control is Sized Correctly 6 Iron in Conditioned Water A Fouled Resin Bed A Check Backwash Brine Draw and ...

Page 10: ...mm below top of tank Item Description Not Shown See Service Manual Pro SE Control Valve Assembly 2 Brine Tank 3 4 Brine Well 4 Tank w base 5 Distributor Assembly 6 2310 Safety Brine Valve Assembly Air Check 7 3 8 Brine Line Tube 11 Fitting Tube 375 Nut Brass 12 3 8 Delrin Ferrule 13 Brass Insert 3 8 tube Parts List ...

Page 11: ...11 ...

Page 12: ... remedies stated in such warranties are exclusive and are the only remedies for breach of warranty EXCEPT FOR THE APPLICABLE PRODUCT WARRANTY IF ANY WATTS MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW WATTS HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND...

Reviews: